As a core production equipment, the operating status of the mobile crusher is directly related to the company's benefits. Today I will analyze the scientific maintenance methods for you from three dimensions:
1. Preventive maintenance system
• Lubrication management: Adopt the "five-fixed" lubrication system (fixed point/fixed quality/fixed quantity/fixed period/fixed person), it is recommended to use Shell HD320 extreme pressure gear oil, and the viscosity is controlled at ISO VG320±10% in summer
• Fastener management: Establish a torque file, key parts such as frame bolts need to be reviewed weekly, and the preload force should reach 90-110% of the standard value
2. Intelligent monitoring solution
• Vibration monitoring: Install wireless sensors on the bearing seat and set three-level alarm values (4.5/7.1/11.2mm/s)
• Temperature warning: When the main bearing temperature exceeds 85℃, the cooling system is automatically triggered to avoid melting loss of the babbitt alloy layer
3. Life extension strategy
• Wear-resistant parts optimization: Adopt gradient composite liner, the service life is increased by 2.3 times compared with traditional manganese steel
• Overhaul cycle planning: It is recommended to carry out systematic maintenance every 8,000 working hours, including rotor dynamic balancing detection (residual unbalance ≤ 15g·cm)
By implementing this maintenance system, the overall equipment efficiency (OEE) can be improved by more than 18%, and the MTBF (mean time between failures) can be extended to 4,500 hours. Next month, we will launch a customized maintenance package, including exclusive equipment health record service, so stay tuned.
The daily maintenance methods of mobile crusher are as follows：
1. Focus on daily operations
We must pay close attention to the daily operation of the equipment. If the equipment is abnormal during the operation, such as abnormal sound of gear rotation, rise of bearing oil temperature, etc., we must investigate and solve the problem in time.
2. Daily inspection should be in place
The vulnerable parts of the equipment are the focus of our daily inspection. We need to check the wear condition in time and determine whether to replace it according to the situation. In addition, we need to carefully check the newly installed equipment to ensure that there is no looseness.
3. Do more lubrication
Bearings, gears and other components that need to run continuously are very easy to wear in daily life. We need to do a good job of lubricating them, which can prolong the service life and effectively improve the operation efficiency. It should be noted that when we lubricate, we need to pay attention to the sealing and cleaning of the equipment to ensure effective lubrication.
The mobile crusher is flexible, convenient, highly maneuverable, can save a lot of infrastructure costs, and can directly crush materials on-site, which can reduce transportation costs. Therefore, it has become the crushing machinery favored by the public. If we want to maximize the utility of the mobile crusher, we must do a good job in daily maintenance.
Mobile crusher machine manufacturers recommend
Baichy Heavy Industry has been committed to the production of marble crushing equipment for more than 30 years.
It not only has very rich production experience but also has advanced production technology and completeproduction facilities. Baichy Machinery regards quality as its life and selects high-quality raw materials. The quality of the marble crushing equipment produced by Hongxing Machinery has passed the international quality system certification and has been unanimously recognized by the majority of users.
Not only that, the marble crushing equipment produced by Hongxing Machinery is very affordable, which can greatly reduce the user's investment in production. If users need or want to know more about their equipment, they can call Baichen Heavy Industry's free consultation hotline at any time. 8615093222637, we will serve every user attentively, and according to the actual production needs of the user, give the user a more reasonable and preferential price.
