Sand Washing And Dewatering Integrated Equipment

Advantages of Sand Washing And Dewatering Integrated Equipment

• Overview of Sand Washing and Dewatering Integrated Equipment

  The sand washing and dewatering integrated equipment is an innovative solution specifically designed to address these industry pain points. It highly integrates efficient sand washing, fine sand recovery, mud-water separation, and dewatering functions into a single piece of equipment, achieving a "one-stop" processing solution from muddy, wet raw materials to clean, low-moisture finished sand, greatly simplifying the process and improving overall efficiency.

  Core advantages of the sand washing and dewatering integrated equipment:

  1. High integration, saving investment

  One piece of equipment integrates multiple processes, eliminating the need for multiple machines, saving on equipment, infrastructure, and land costs, especially suitable for projects with limited land availability.

  2. Efficient recovery, increased production and efficiency

  Using cyclone separation technology, it recovers fine sand lost in traditional processes, increasing sand output by 10%-25%, optimizing grading, and directly increasing revenue.

  3. Environmentally friendly and water-saving, clean production

  Equipped with a high-efficiency water treatment system, it achieves wastewater recycling, saving over 80% of water, and the low-moisture filter cake is easy to dispose of, meeting environmental requirements.

  4. Excellent quality, wide application

  The finished sand is clean, with low mud content (<3%) and low moisture content (10%-15%), meeting the high-end requirements of high-grade concrete and dry-mix mortar.

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   Fine sand recycling machine

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   manufactured sand production line

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   sand and gravel dewatering screen

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   sand washing and recycling integrated machine

• Classic Application Case Sharing

  A large-scale granite sand production line in Southeast Asia, whose original process involved direct use of a wheel-type sand washer after vibrating screening, suffered from serious fine sand loss, high powder content in the finished sand, and significant wastewater treatment pressure.

  Solution: We customized an FC-15 integrated sand washing, dewatering, and recovery machine for them, replacing the original end-of-line sand washing equipment.

  Implementation results:

  1. Output and recovery: The hourly processing capacity reached 150 tons, and the fine sand (0.16-0.6mm) recovery rate reached over 90%, increasing the overall sand output rate by approximately 18%.

  2. Product Quality: The finished sand has a stable clay content of less than 2.5%, a moisture content reduced to 12%, and a controllable fineness modulus, making it highly favored by downstream ready-mix concrete plants.

  3. Environmental Benefits:  Equipped with a small filter press, the system achieves over 95% recycling of wash water, resulting in virtually zero wastewater discharge and successfully passing environmental inspections.