A PE1200x1500 jaw crusher complete system is a three-stage crushing and screening line built around one 220 kW primary jaw: feed hopper, ZSW vibrating feeder, the PE1200x1500 jaw crusher rated at 400-800 t/h, secondary crushers, YK circular vibrating screens and belt conveyors. Baichy publishes one 800 t/h configuration of this system for granite and basalt quarries, printed in the configuration table below.
PE1200x1500 Jaw Crusher Complete System
What Does the System Include?
A PE1200x1500 jaw crusher complete system contains six equipment groups: hopper, vibrating feeder, primary jaw crusher, secondary crushers, vibrating screens and belt conveyors. Every group is sized from the same three published numbers: a 1020 mm maximum feed size, a 150-300 mm discharge setting and a 400-800 t/h output.
PE1200x1500 Jaw Crusher Specifications
PE1200x1500 jaw crusher
The PE1200x1500 jaw crusher takes a 1020 mm maximum feed into a 1200x1500 mm feed opening and drives it with a 220 kW motor.
| Parameter | Value |
|---|---|
| Model | PE1200×1500 |
| Feeder opening size (mm) | 1200 × 1500 |
| Max. feeding size (mm) | 1020 |
| Outlet adjusting size (mm) | 150–300 |
| Motor power (kW) | 220 |
| Capacity (t/h) | 400–800 |
| Overall dimension (mm) | 4590 × 3342 × 3553 |
Values as published on the Baichy PE-1200x1500 jaw crusher page and on the heavy-duty jaw crusher page. Output figures are reference values and vary with the material, feed size and required fineness.
The Baichy jaw crusher line reaches a crushing ratio of up to 10:1, so a 1020 mm feed leaves the chamber at a 150-300 mm setting without a second coarse stage. Jaw plates are high-manganese steel, and the discharge opening is adjustable on site, which lets one PE1200x1500 jaw crusher produce roadbed material one week and building aggregate the next.
Upstream Equipment: Hopper and ZSW Vibrating Feeder
The feeder in a PE1200x1500 jaw crusher complete system must pass a 1020 mm lump and be rated at or slightly above the crusher's 800 t/h design output. Baichy's ZSW selection table assigns the 450-1200 t/h band to high-capacity mining and large-scale crushing plants, with ZSW1300x6000 and ZSW1500x6000 as the two recommended models.
| Model | Trough size (mm) | Max feed size (mm) | Capacity (t/h) | Motor power (kW) | Overall dimension (L×W×H) (mm) |
|---|---|---|---|---|---|
| ZSW1300×6000 | 1300 × 6000 | 1100 | 450–680 | 22 | 6,300 × 2,300 × 1,400 |
| ZSW1500×6000 | 1500 × 6000 | 1280 | 550–1200 | 30 | 6,300 × 2,550 × 1,400 |
Two published limits apply to the feeder. The ZSW series is used for materials with compressive strength below 250 MPa, and highly abrasive rock calls for replaceable trough wear liners. High-moisture or sticky feed calls for a wider trough without grid bars, which avoids clogging.
Downstream Equipment: Secondary Crushers and YK Screens
The 800 t/h crushing plant configuration published for the PE1200x1500 jaw crusher uses impact crushers as the secondary stage, and the PE1200x1500 jaw crusher page prints the full equipment list as follows.
| No. | Product name | Model | Quantity |
|---|---|---|---|
| 1 | Hopper | — | 1 |
| 2 | Vibrating feeder | ZSW1560 | 1 |
| 3 | Jaw crusher | PE1200×1500 | 1 |
| 4 | Impact crusher | PFW1515 | 2 |
| 5 | Impact crusher | PFW1214 | 2 |
| 6 | Vibrating screen | 2YK3080 | 2 |
| 7 | Vibrating screen | 3YK3080 | 2 |
For granite, basalt and iron ore, specify a secondary cone crusher instead of an impact crusher, because highly abrasive rock wears impact blow bars faster than cone liners. The CS Symons cone crusher page states that a cone crusher for hard rock is the correct choice, and that an impact crusher should not be relied on as the secondary stage for highly abrasive granite, basalt and iron ore.
Coarse cavities across the two cone families define the feed each secondary stage can take:
CS Cone Crusher
Hydraulic Cone Crusher
| Secondary model | Cavity | Max feeding size (mm) | Capacity (t/h) | Power (kW) |
|---|---|---|---|---|
| CS160 | Coarse | 205 | 172–349 | 160 |
| CS220 | Coarse | 235 | 210–530 | 220 |
| CS250 | Coarse | 228 | 299–635 | 250 |
| HP300 | Extra Coarse – EC | 190 | 220–445 | 220 |
| HP400 | Extra Coarse – EC | 240 | 300–630 | 315 |
| HP500 | Extra Coarse – EC | 270 | 425–795 | 400 |
| HP800 | Extra Coarse – EC | 280 | 570–1200 | 630 |
Values as published on the CS Symons cone crusher page (CS rows) and the multi-cylinder hydraulic cone crusher page (HP rows), coarse and extra-coarse cavities only.
For a 400-800 t/h line the secondary stage is split across parallel cone crushers rather than one machine: Baichy's published 500-600 t/h plan pairs a single C160 jaw crusher with four HP300 cone crushers and six 2YK2160 screens.
Screening is handled by the YK series, which covers 30-1400 t/h with 1 to 4 decks and a 3-150 mm feed size.
The rows below cover the top of the PE1200x1500 capacity range:
YK series Vibrating Screen
| Model | Screen surface (mm) | Layers | Sieve pore size (mm) | Max feeding size (mm) | Capacity (t/h) | Power (kW) |
|---|---|---|---|---|---|---|
| 2YK2160 | 6000 × 2100 | 2 | 3–100 | 400 | 81–720 | 22 |
| 3YK2160 | 6000 × 2100 | 3 | 3–100 | 400 | 81–720 | 30 |
| 2YK3270-2 | 7000 × 3200 | 2 | 3–150 | 400 | 300–1250 | 2 × 30 |
| 3YK3270-2 | 7000 × 3200 | 3 | 3–150 | 400 | 300–1250 | 2 × 37 |
| 3YK3675-2 | 7500 × 3600 | 3 | 3–150 | 400 | 400–1400 | 2 × 45 |
Belt conveyors in the published large-line plans run from B650 to B1400 widths, and the 500-600 t/h plan lists 17 conveyor lines across nine rows.
Which Materials Can a PE1200x1500 Jaw Crusher Complete System Process?
Baichy rates five materials as highly applicable to the PE1200x1500 jaw crusher and five as medium-applicable, using the wording published on the PE1200x1500 jaw crusher page.
| Material | Applicability (source wording) |
|---|---|
| Granite | Highly applicable |
| Basalt | Highly applicable |
| Quartz | Highly applicable |
| Iron ore | Highly applicable |
| Copper ore | Highly applicable |
| Limestone | Medium-applicable |
| Dolomite | Medium-applicable |
| Marble | Medium-applicable |
| Concrete | Medium-applicable |
| Construction waste | Medium-applicable |
The published key applications for this configuration are roadbed aggregates for highways and high-speed railways, plus concrete aggregates for water conservancy dams and airport construction.
Hardness, Moisture and Feed-Size Boundaries
Three published limits decide whether a material fits the system. The ZSW feeder handles materials with compressive strength below 250 MPa, the CS cone crusher covers Protodyakonov hardness f = 5-16 and compressive strength up to 350 MPa, and the multi-cylinder hydraulic cone crusher is specified for rock at Mohs 6-7 and 150-300 MPa.
The largest lump must not exceed the rated maximum feed size of the selected cavity, otherwise the crusher suffers bridging, eccentric loading and accelerated liner wear. At the widest 300 mm discharge setting of the PE1200x1500 jaw crusher, only the largest coarse cavities reach that figure: CS315 coarse at 314 mm does, while HP800 extra-coarse at 280 mm does not.
Two material classes need a different route. Highly abrasive rock should not use an impact crusher as the secondary stage, and high-moisture or sticky feed needs a wider feeder trough without grid bars.
Baichy reports 800 t/h lines running the PE1200x1500 jaw crusher at Beihai in Guangxi and Lincang in Yunnan, both inside the published 400-800 t/h capacity band.
PE1200x1500 Jaw Crusher Complete System
How Do You Size a Complete System Around the PE1200x1500 Jaw Crusher?
Size the system from three published numbers: a 1020 mm maximum feed, a 150-300 mm discharge setting and a 400-800 t/h capacity rating. Each component table then acts as a filter, in the order feeder, secondary crusher, screen, conveyor — the same order used in every Baichy jaw crusher crushing plant configuration.
Step 1: Match the Feeder to the 1020 mm Feed
Choose a feeder rated at or slightly above the crusher's design output, which for this jaw crusher means above 800 t/h. Of the eight ZSW models published by Baichy, only ZSW1500x6000 at 550-1200 t/h covers that top end, while ZSW1300x6000 stops at 680 t/h and suits the lower half of the range. Check the feed lump against the ZSW1500x6000 rated maximum feed size of 1280 mm, with a safety margin, because oversize in the trough causes bridging before the jaw crusher ever sees the material.
The ZSW series uses double-eccentric-shaft excitation, and its grizzly section pre-screens the feed: fines drop through to the belt below while oversize continues into the PE1200x1500 jaw crusher.
Step 2: Match the Secondary Stage to the 150-300 mm Setting
The discharge setting decides the secondary cavity, because the largest lump leaving the jaw crusher must sit inside the rated maximum feed size of the cavity chosen. A CS160 coarse cavity accepts 205 mm, a CS220 coarse cavity 235 mm, a CS250 coarse cavity 228 mm and an HP400 extra-coarse cavity 240 mm.
If the PE1200x1500 jaw crusher runs near the 300 mm end of its range, the only published cavity that reaches it is the CS315 coarse cavity at 314 mm. A 400-800 t/h configuration therefore normally runs the jaw crusher toward the tighter end of its setting range and splits the secondary duty across parallel cone crushers, following the pattern of the published 500-600 t/h plan with its four HP300 cone crushers.
For granite, basalt and iron ore, keep the cone crusher. Use impact crushers only where the material is less abrasive and the shape of the finished aggregate matters more than liner life.
Step 3: Match the Screens to 400-800 t/h
Pick the deck count from the number of finished fractions you sell, then check the capacity row. The published product fractions for Baichy's large lines are 0-5 mm manufactured sand, 5-10 mm fine aggregate, 10-20 mm medium aggregate and 20-31.5 mm coarse aggregate, which normally means three or four decks.
Two-deck and three-deck versions of the same screen surface differ only in deck count and motor: 2YK2160 and 3YK2160 both list 81-720 t/h, at 22 kW and 30 kW. At the top of the range, 3YK3675-2 lists 400-1400 t/h on a 7500x3600 mm surface. For heavy or abrasive material, specify wear-resistant screen mesh.
Step 4: Check Power, Foundation, Dust and Noise
The PE1200x1500 jaw crusher alone draws 220 kW and the feeder 30 kW, so confirm the site transformer and cable schedule against the full motor list rather than the jaw crusher rating alone. The jaw crusher needs a foundation footprint for its 4590x3342x3553 mm overall dimension.
For the environmental envelope, Baichy's published 500-600 t/h plan specifies a fully enclosed steel structure with a pulse dust removal system, dust emission at or below 20 mg/m3 and boundary noise at or below 75 dB.
FAQ: PE1200x1500 Jaw Crusher Complete System
What is included in a PE1200x1500 jaw crusher complete system?
A: A PE1200x1500 jaw crusher complete system includes a feed hopper, a ZSW vibrating feeder, the PE1200x1500 primary jaw crusher, secondary crushers, YK circular vibrating screens and belt conveyors. Baichy's published 800 t/h configuration uses one PE1200x1500 jaw crusher with two PFW1515 and two PFW1214 impact crushers plus four vibrating screens.
What capacity and maximum feed size does the PE1200x1500 jaw crusher have?
A: The PE1200x1500 jaw crusher runs at 400-800 t/h through a 1200x1500 mm feed opening, with a 1020 mm maximum feed size, a 150-300 mm adjustable discharge setting and a 220 kW motor. Its overall dimension is 4590x3342x3553 mm. Published output figures are reference values and vary with the material, feed size and required fineness.
Which secondary crusher should follow a PE1200x1500 jaw crusher?
A: For granite, basalt and iron ore, use a cone crusher, because Baichy states that an impact crusher should not be the secondary stage for highly abrasive hard rock. Published coarse cavities accept 205 mm on the CS160, 235 mm on the CS220 and 240 mm on the HP400. A 400-800 t/h line is split across parallel cone crushers, such as the four HP300 cone crushers in Baichy's 500-600 t/h plan.
What finished aggregate sizes can the system produce?
A: Baichy's published large-line plans produce 0-5 mm manufactured sand for concrete and dry mortar, 5-10 mm fine aggregate for precast components, 10-20 mm medium aggregate for commercial concrete plants and 20-31.5 mm coarse aggregate for roadbed and asphalt concrete. Screen deck count and mesh are selected to match the fractions you sell.
How much does a PE1200x1500 jaw crusher complete system cost?
A: Cost is quoted per configuration, because feeder model, number of secondary crushers and screens, conveyor lengths, steel structure and dust control all change with the site layout. Send the material type, maximum feed size in mm, target output in t/h and required product sizes in mm, and Baichy returns a quotation with a process flow drawing within 24 hours.
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