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TS Series High-Efficiency Vortex Powder Separator

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The TS Series High-Efficiency Vortex Powder Separator (TS High Efficiency Vortex Separator) is currently a mainstream model in the field of dry powder classification, specifically and extensively optimized for manufactured sand dedusting, fine ore processing, and fly ash separation.

0-3
Fineness(R0.08)%
110-500
Rotating Speed(RPM)
10-200 tph
Capacity

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TS Series High-Efficiency Vortex Powder Separator
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  1. TS Series Vortex Powder Separator

    TS Series Vortex Powder Separator

  2. TS Series High-Efficiency Air Classifier 

    TS Series High-Efficiency Air Classifier

  3. TS Vortex Classifier 

    TS Vortex Classifier

  4. Turbo Air Classifier

    Turbo Air Classifier

PRODUCT FEATURES

TS Series High-Efficiency Vortex Powder Separator Product features

Saudi Arabia Ball Mill (2.4 x 8m) and TS500 Air Classifier — 15–20 tons per hour

1. Multi-stage Scavenging and Classification

Building upon the rotor-based forced vortex classification mechanism, the TS Series incorporates an enhanced "multi-pass air sweeping" function (typically involving a triple classification process).

2. Integrated Internal Circulation Design

Many models in this series feature an internal air circulation loop design, equipped with a built-in high-efficiency cyclone collection system and a dedicated circulation fan. Compared to traditional T-Sepax systems, this design eliminates the need for bulky external dust collectors and complex ductwork networks.

3. Precise Fineness Control

Utilizes an advanced variable-frequency, stepless speed control system. Operators can precisely adjust the fineness of the finished product over a wide range—simply by adjusting the rotor speed—to achieve specific objectives (such as controlling the fines content in manufactured sand or classifying different grades of fly ash).

4. Superior Wear Protection

Specifically engineered for highly abrasive materials—such as manufactured sand and slag—key components of the TS Series (including rotor blades, spreading discs, and internal liners) are extensively fitted with high-wear-resistant ceramic inserts or specialized alloy liners.

Saudi Arabia Ball Mill (2.4 x 8m) and TS500 Air Classifier — 15–20 tons per hour
Working principle

What Is The Working Principle Of The TS Series High-Efficiency Vortex Powder Separator

The TS Series typically employs a combined internal circulation/vortex classification mode:

1. Pre-classification: Material is fed from the top and uniformly dispersed outward by a spreading disc under the influence of centrifugal force.

2. Forced Vortex Classification: External airflow (or internal circulating air) enters a vortex zone formed by a series of blades, generating a powerful rotating flow field. Within this field, the centrifugal forces acting on the particles balance against the centripetal drag forces, enabling the precise separation of coarse and fine particles.

3. Multi-stage Scavenging (Triple Classification):

• First Stage: The primary classification zone (rotor zone).

• Second Stage: The central cyclone settling zone.

• Third Stage: Multiple air-sweeping passes at the bottom. Fine particles are thoroughly entrained and removed, ensuring that the discharged coarse fraction contains no residual fines.

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TS Series High-Efficiency Vortex Powder Separator Structural Diagram

Technical Specifications of TS Series High-Efficiency Vortex Powder Separator

*The output will vary according to different materials, feed particle size and other factors
Model Fineness(R0.08)% Air Quantity(m³/h) Rotating Speed(rpm) Power(kw) Capacity(t/h)
TS-250 0-3 16000 250-500 15 10-18
TS-350 0-3 22000 220-450 18.5 15-28
TS-500 0-3 30000 180-400 22 20-40
TS-750 0-3 45000 160-340 37 30-50
TS-1000 0-3 60000 130-300 37 40-70
TS-1250 0-3 75000 130-260 37 50-85
TS-1500 0-3 90000 130-260 45 75-100
TS-1750 0-3 105000 120-240 55 85-120
TS-2000 0-3 120000 110-240 55 110-140
TS-2500 0-3 150000 110-200 75-90 130-170
TS-3000 0-3 180000 110-180 90-110 150-200
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