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Modular crushing equipment is a multi-integrated system solution that combines one or several crushing and screening unit modules according to specific project requirements. This equipment is highly flexible and customizable and can meet the crushing and screening needs of different industries and scenarios.
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Modular crushing station is a device that integrates crushing, screening, conveying and other systems into a detachable steel frame structure. Each functional module (such as feeder, crusher, vibrating screen, etc.) can be independently designed, quickly assembled or disassembled, and is easy to transport and adapt to the site. Its core feature is modular design, which takes into account the stability of fixed stations and the flexibility of mobile stations.
• Large mines or long-term projects: scenarios that require stable production capacity but may move the site in the future.
• Complex terrain or remote areas: Modular design facilitates split transportation and reduces road requirements.
• Phased operations: For example, if the mining area is phased, the equipment layout needs to be adjusted frequently.
• High environmental protection requirements: The enclosed design can reduce dust and noise, which is suitable for environmentally sensitive areas.
Compared with fixed stations： Modular crushers are suitable for occasions that require flexible adjustment.
Compared with mobile stations: Suitable for larger-scale and longer-term production.
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The modular crushing station adopts a detachable steel frame structure, which needs to be transported and assembled in modules with the help of lifting equipment. It is suitable for large mines and long-term projects, with high production capacity, strong stability, and flexible scalability.
Mobile crushing plants come with tires or tracks, can be moved by themselves, and can be used immediately. They are suitable for small and medium-sized or short-term projects. They are more flexible but have weaker processing capacity and durability.
• Flexible scalability: add or reduce modules according to production requirements (such as adding screening or fine crushing modules).
• Rapid deployment: saves infrastructure time compared to fixed stations, suitable for emergency projects.
• Reduce relocation costs: split transportation reduces over-limit logistics costs, especially suitable for remote areas.
• High stability: The strength of the steel frame structure is close to that of fixed stations, suitable for continuous high-intensity operations.
• Environmental compliance: the closed design is easy to install dust removal and noise reduction equipment to meet environmental protection requirements.
The application scenarios of modular crushing stations are very wide, including natural stone crushing, construction waste treatment, coal and metal mine crushing, open-pit mine crushing, and infrastructure construction. Its high efficiency, flexibility, and adaptability enable it to meet the crushing needs of different industries and different working environments.
In a modular crushing plant, each module assumes a specific function and is connected in an integrated manner. For example, the feeder module is responsible for the supply of materials, the crusher module is responsible for crushing materials, and the screening module is responsible for screening materials. The coordination between these modules ensures the efficient and stable operation of the entire crushing station.
In addition, the modular crushing plant is equipped with an advanced control system. Through PLC integrated control, the operator can know the working voltage, current, and other parameters of each driving device, thereby achieving precise control of each module of the crushing station. At the same time, through observation equipment such as windows, the operator can also directly observe the actual status of the crushed materials in the hopper and upper chute of the crusher, so that the feeding level can be adjusted in time to prevent excessive material or blockage.
| Model |
Feeder Opening Size(mm) |
Max. Feeding Size (mm) |
Outlet adjusting Size(mm) |
Capacity (t/h) |
Motor Power (kw) |
Overall Dimension (mm) |
| PE400x600 | 400x600 | 350 | 40-90 | 15-60 | 30 | 1700x1750x1680 |
| PE500x750 | 500x750 | 425 | 50-100 | 40-130 | 45 | 2150x1900x1950 |
| PE600x900 | 600x900 | 500 | 60-125 | 90-180 | 55 | 2500x2010x2350 |
| PE750x1060 | 750x1060 | 630 | 60-150 | 110-380 | 110 | 2630x2310x3110 |
| PE900x1200 | 900x1200 | 750 | 95-165 | 220-450 | 132 | 3720x2850x3250 |
| PE1000x1200 | 1000x1200 | 850 | 200-300 | 280-560 | 160 | 3820x2850x3250 |
| PE1200x1500 | 1200x1500 | 1020 | 150-300 | 400-800 | 220 | 4590×3342×3553 |
| PE1500x1800 | 1500x1800 | 1200 | 210-360 | 520-1100 | 280 | 5100x4700x4300 |
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A modular crushing plant is a multi-integrated crushing and screening solution that combines one or several crusher, feeder and screen modules on a detachable steel frame. Each module can be independently designed, quickly assembled or disassembled and transported separately, giving the stability of a fixed plant with the flexibility of a mobile one.
A modular crushing plant is transported and assembled in modules with lifting equipment and is built for large mines and long-term projects, with higher capacity, stability and scalability. A mobile crushing plant travels on tires or tracks and moves itself, which suits small to medium or short-term projects but has lower processing capacity and durability.
Baichy modular crushing plants handle feed sizes of 100-1200 mm and capacities up to 1200 t/h, with motor power from 5.5 kW to 280 kW. Modular jaw crusher modules range from PE400x600 up to PE1500x1800, so the module set can be sized to the project.
They suit large mines and long-term projects that may relocate, complex terrain and remote areas where split transport reduces road requirements, phased mining operations that need frequent layout changes, and environmentally sensitive sites because the enclosed design cuts dust and noise.
Yes. Feeder, crusher, vibrating screen and conveying modules can be added or reduced to match your capacity and product size, and a PLC integrated control system monitors each drive. Baichy provides a customized production line configuration plan, with technical reply in 30 minutes and a design proposal within 24 hours.
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