Project Background
With the rapid development of infrastructure industries such as construction, roads, and railways, the market demand for high-quality sand and gravel aggregates continues to grow. In order to improve production efficiency and reduce operating costs, a large mining company commissioned Baichy Heavy Industry Company to design and build a 500-ton-per-hour crushing production line. The production line operates stably, meets production capacity standards, and reduces energy consumption by 20%, becoming an industry benchmark case.
Production line configuration plan
1. Crushing process flow
Primary crushing (coarse crushing): Use a jaw crusher (PE-1200×1500) to process large stones, and the output particle size is ≤300mm.
Secondary crushing (medium and fine crushing): Configure a hydraulic cone crusher (HPT300) to optimize the crushing ratio and improve the yield.
Screening system: Multi-layer circular vibrating screen (3YK3070) for precise grading to ensure that aggregate specifications meet standards.
2. Core equipment advantages
| Equipment name | Model | Features |
| Jaw crusher | PE-1200×1500 | High crushing ratio, wear-resistant lining, suitable for high-intensity operation |
| Cone crusher | HPT300 | Hydraulically adjust the discharge port, intelligent control system, energy-saving and efficient |
| Vibrating screen | 3YK3070 | Multi-layer screening, low noise, easy maintenance |
Customer benefit analysis
✔ High production capacity: Stable up to 500 tons/hour, meeting the production needs of large mines.
✔ Low energy consumption: Optimize equipment matching, reduce comprehensive energy consumption by 20%, and significantly reduce operating costs.
✔ High-quality finished products: Aggregate particle size is uniform, in line with the national standard for sand and gravel for construction (GB/T 14684-2022).
✔ Intelligent management: Equipped with PLC control system, real-time monitoring of production data, and reducing manual intervention.
Why choose Baichy Heavy Industry?
✔ 20 years of industry experience: Served 200+ customers in total, covering mining, sand and gravel, building materials and other fields.
✔ Customized solutions: Free design of production lines according to customer needs, providing equipment selection + installation + after-sales one-stop service.
✔ Global cooperation cases: Products are exported to 30+ countries, and the quality is CE and ISO certified.
Contact us to get exclusive solutions
If you are planning a 300-1000 tons per hour crushing production line, please consult the Baichy Heavy Industry technical team!
Tel: 0086 15093222637
Official website: www.baichychina.com
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