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  • 500-600tph Rock Crushing Process Diagram
Aggregate crushing process - feeder → jaw crusher → cone crusher → vibrating screen → finished product silo

Table 1 Main Equipment

No. Equipment Model Qty
A-1 Hopper LC3000X4000 1
A-2 Vibrating Feeder ZSW1500X6000 1
A-3 Jaw Crusher C160 1
A-4 Vibrating Feeder GZG-300 2
A-5 Cone Crusher HP300 2
A-6 Cone Crusher HP300 2
A-7 Vibrating Screen 2YK2160 4
A-8 Vibrating Screen 2YK2160 2

Table 2 Belt Conveyor

No. Name Length Qty
B-1 B1400 35m 1
B-2 B1000 (28+8)m 2
B-3 B1000 21m 2
B-4 B800 (23+8)m 2
B-5 B800 21m 2
B-6 B800 (25+8)m 2
B-7 B800 21m 2
B-8 B650 (25+8)m 3
B-9 B650 20m 1

In large-scale sand and gravel aggregate production lines, the production capacity demand of 500-600 t/h is common in scenes such as highways, high-speed railway construction, and large commercial concrete stations. For the crushing of high-hardness rocks such as granite and basalt, we provide efficient, energy-saving, stable and reliable crushing and screening solutions to ensure that the finished aggregates meet the GB/T 14685-2022 standard, with uniform particle shape and reasonable grading.

Production line advantages

1. High efficiency and energy saving

• Adopting HP300 cone crusher and laminated crushing technology, energy consumption is reduced by 30%, which is more power-saving than traditional equipment.

• Automated control system, real-time monitoring of equipment operation status, and reduction of manual intervention.

2. Excellent particle shape

• Two-stage cone crusher (medium crushing + fine crushing) optimizes aggregate particle shape, reduces needle-like content, and meets Class I aggregate standards.

3. Stable and reliable

• C160 jaw crusher + HP300 cone crusher combination, suitable for high-hardness rock (compressive strength ≤350MPa).

• Four 2YK2160 vibrating screens in parallel, high screening efficiency, reducing the risk of blockage.

4. Environmentally friendly and low noise

• Fully enclosed steel structure design, equipped with pulse dust removal system, dust emission ≤20mg/m³.

• Low-noise vibration equipment, factory boundary noise ≤75dB, in line with environmental protection requirements.

 

Applicable materials and finished product specifications

Applicable rock types: granite, basalt, diabase, quartz stone and other high-hardness ores.

​​Finished product specifications (adjustable):

• 0-5mm (machine-made sand, used for concrete, dry mortar)

• 5-10mm (fine aggregate, used for prefabricated components)

• 10-20mm (medium aggregate, used for commercial concrete stations)

• 20-31.5mm (coarse aggregate, used for roadbed, asphalt concrete)

 


Successful Case References

Case 1: Mexico granite crushing project

• Capacity: 550 t/h

• Equipment configuration: C160 jaw crusher + 4 HP300 cone crushers + 4 2YK2160 vibrating screens

• Finished product use: Supply local infrastructure projects, with stable aggregate gradation and high customer satisfaction.

Case 2: Indonesian basalt production line

• Capacity: 600 t/h

• Environmental protection measures: fully enclosed + dust removal system, passed environmental assessment acceptance.

Finished aggregate size

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