Mobile Four-Stage Crusher | Efficient Multi-Stage Crushing Solution

In industries like mining, construction waste disposal, and aggregate production, traditional fixed crushing lines often face challenges such as long installation times, limited site space, and high relocation costs. The advent of the Mobile Four-Combination Crushing Plant (ZSW9638 feeder + 69 jaw crusher + CS110 cone crusher + vibrating screen) has revolutionized this situation, becoming an efficient, flexible, and intelligent solution for modern crushing operations.

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1. Why Choose a Mobile Four-Combination Crushing Plant?

1.1 Modular Design for Fast Commissioning

Traditional fixed crushing lines require foundation construction, equipment installation, and system commissioning, taking weeks or even months. The Mobile Four-Combination Crushing Plant, on the other hand, utilizes an integrated modular design. All equipment (feeding, primary crushing, secondary crushing, and screening) is mounted on a movable chassis. It can be operational within one day of arrival, significantly shortening construction time.

1.2 Adapts to Complex Working Conditions and Flexible Relocation

Crawler/tire-mounted mobility adapts to complex terrains such as mines, construction sites, and demolition sites.

No fixed foundation required, allowing for immediate relocation, making it particularly suitable for short-term projects or dispersed operations.

The ZSW9638 feeder automatically adjusts feed volume to prevent blockages and improve overall operational efficiency.

1.3 Multi-stage crushing + intelligent screening for higher-quality finished products

• 69 jaw crusher (PE600×900): Responsible for coarse crushing and handling large materials (feed size ≤500mm).

• CS110 cone crusher: Provides medium and fine crushing, producing uniform 0-40mm aggregates suitable for high-hardness materials (such as granite and basalt).

• Vibrating screen: Accurately classifies materials to directly produce finished products that meet your requirements (e.g., 0-5mm, 5-10mm, 10-20mm, etc.). Compared to single-crushing units, the four-crusher combination reduces return rates, increases yield by over 20%, and reduces subsequent processing costs.

2. Core Equipment Analysis: Why is this combination more efficient?

2.1 ZSW9638 Vibrating Feeder - Stable feed, preventing clogging

The heavy-duty design handles large, wet, and sticky materials, reducing the risk of jams.

Variable frequency control automatically adjusts the feed speed based on crushing requirements, matching the processing capabilities of the jaw and cone crushers.

2.2 69 Jaw Crusher (PE600×900) - Powerful coarse crushing, high production capacity

With a feed opening of 600×900mm and a processing capacity of 50-160 t/h, it is suitable for primary crushing.

Deep-cavity crushing with wedge adjustment allows for adjustable discharge size (65-160mm) to adapt to different operating conditions.

2.3 CS110 Cone Crusher – High-Efficiency Medium and Fine Crushing, Low Wear

Laminated crushing principle, resulting in excellent finished product shape and low flake content (<10%).

Hydraulic adjustment + over-iron protection reduces the risk of equipment damage and lowers maintenance costs.

2.4 Vibrating Screen – Precise Classification, Direct Finished Product Output

The multi-layer screen design allows simultaneous production of 3-4 aggregate specifications, reducing the need for secondary screening.

The closed structure reduces dust pollution and meets environmental requirements.

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3. Application Scenarios: Which Industries are Most Suitable?

• Mining: Rapidly construct temporary crushing lines to process raw ore.

• Construction Waste Recycling: Mobile crushing of concrete and bricks to produce recycled aggregate.

• Highway/Railway Construction: On-site crushing of roadbed materials to reduce transportation costs.

• Sand and Gravel Aggregate Production: Flexible adjustment of output specifications to meet perse customer needs.

4. Advantages Compared to Traditional Fixed Lines

Comparisons	Mobile Four-Combination Crushing Plant	Traditional Fixed Crushing Line
Installation Time	Start Production Within 1 Day	2-4 Weeks
Relocation Flexibility	Moveable at Any Time	Fixed, Needs Dismantling and Rebuilding
Applicable Sites	Mountainous Areas, Mining Areas, Demolition Sites, etc.	Requires Leveled Fixed Site
Investment Cost	Low (No Infrastructure Construction Required)	High (Includes Civil Engineering Construction)
Environmental Performance	Enclosed Design, Low Noise and Dust	Requires Additional Dust Suppression Measures

5. How to Choose the Right Configuration?

The mobile four-combination crushing station allows for customization, for example:

• Hard material? Upgrade to a CS160 cone crusher for increased crushing efficiency.

• Need higher capacity? Increase to 250t/h with a ZSW1142 feeder.

• Stringent environmental requirements? Add a spray system or dust removal equipment.

Consult our engineers for a customized configuration!

With stricter environmental regulations and rising labor costs, mobile crushing stations have become the preferred solution for the mining and construction industries. The combination of a ZSW9638 + 69 jaw crusher + CS110 cone crusher + vibrating screen not only saves costs and improves efficiency, but also adapts to perse production needs, making it an ideal choice for small and medium-sized crushing projects.