Crawler Mobile Crushing and Screening
In the fields of modern mining, aggregate production, and engineering project construction, crawler-mounted mobile crushing and screening plants represent the most advanced and efficient material processing technology available today. As a manufacturer of mobile crushing equipment with twenty years of professional experience, we deeply understand the market's comprehensive demands for production efficiency, operational flexibility, and return on investment. Mobile crushing and screening equipment is no longer simply crushing machinery, but rather an intelligent integrated system that combines feeding, crushing, screening, and conveying. It can function like a "mobile factory," enabling on-site, real-time material processing and production.
Traditional fixed production lines require large-scale infrastructure investment, long construction periods, and fixed operating sites, while crawler-mounted mobile crushing and screening systems completely change this model. Upon arrival at the site, the equipment can be deployed and put into production within hours. This "ready-to-use" characteristic makes it an ideal choice for responding to changing market demands, dispersed resource distribution, and short-cycle projects.
In-depth Technical Analysis: The Synergistic Advantages of an Integrated System
Full-Process Integration and Seamless Connection
The core advantage of the mobile crushing and screening system lies in its complete process integration. A standard crawler-mounted mobile crushing and screening production line typically includes:
Crawler-mounted feeder: Provides uniform and controllable feeding to the crusher.
Crawler-mounted crusher (optional jaw, impact, or cone crusher)
Crawler-mounted vibrating screen: Classifies the crushed material.
Multi-layer conveying system: Connects each process stage.
Central intelligent control system: Unifies and coordinates the operation of the entire production line.
This integrated design ensures the continuity of material flow, eliminating the losses and efficiency reductions associated with material transfer between equipment in traditional production lines, achieving a seamless "feeding → crushing → screening → finished product" workflow.
Crawler Mobile Jaw Crusher Plant
Crawler Mobile Impact Crusher Plant
Crawler Mobile Cone Crusher Plant
Crawler Mobile Screening Station
Intelligent Collaborative Control Technology
Our independently developed intelligent collaborative control system is the brain of the entire system. Through a PLC programmable controller and an industrial-grade touchscreen interface, the system achieves centralized monitoring and coordinated control of all equipment in the production line. The system can automatically adjust feeding speed, crushing parameters, and screening efficiency according to actual working conditions, ensuring that each process stage is in the optimal matching state. The fault warning system can identify potential problems in advance, preventing chain reactions that could lead to a complete shutdown of the production line, thus ensuring the stability and continuity of production.
Core Advantage: Superior Performance Forged by Twenty Years of Experience
Exceptional Site Adaptability
The crawler-type chassis design gives the equipment excellent mobility, allowing it to move freely even on soft, muddy, and steeply sloped complex terrains. The equipment's low center of gravity design and stable support system ensure stability during operation, enabling safe and efficient work even on uneven ground. This adaptability allows it to operate in areas inaccessible to traditional equipment, greatly expanding the scope of operations.
Efficient Energy Utilization
Our power matching technology, accumulated over twenty years of experience, ensures superior performance in energy efficiency. By precisely calculating the power requirements of each piece of equipment and optimizing the hydraulic system and electrical configuration, we maximize energy utilization. Compared to traditional fixed production lines with equivalent processing capacity, our mobile crushing and screening system saves 15%-25% in energy consumption, providing users with significant operational cost advantages in today's environment of rising fuel costs.
Flexible Production Mode Configuration
The mobile crushing and screening system supports multiple working modes:
Open circuit: Suitable for applications where product specifications are not critical.
Closed circuit: Recycling oversized material for re-crushing to improve product quality.
Multi-stage crushing configuration: Different types of crushing equipment can be combined for more precise product control.
Multi-product output: Through multi-layer screening, 3-4 different specifications of finished products can be produced simultaneously.
Successful Application Case: Practical Verification in a Large-Scale Infrastructure Construction Project
In a highway construction project in Southwest China, the client faced multiple challenges including dispersed material sources, short operating cycles, and stringent environmental requirements. We provided them with a complete crawler-type mobile crushing and screening system solution, including two crawler-type jaw crushers, one crawler-type impact crusher, and two crawler-type multi-layer screening stations.
Project Implementation Results:
Deployment time reduced by 85%: Compared to the 3-month construction period of traditional fixed production lines, the mobile system completed full deployment in just 2 weeks.
Material transportation costs reduced by 70%: Through flexible equipment relocation, the average transportation distance was reduced from 5 kilometers to less than 1 kilometer.
Product qualification rate increased to 95%: The closed-loop process and fine screening ensured high-quality finished products.
Environmental indicators fully met standards: The equipped dust removal and noise reduction system ensured that emissions and noise were below national standards.
The project ultimately achieved significant economic benefits with a 40% reduction in the return on investment cycle, and also received high recognition from local environmental protection departments.
System Configuration Optimization Suggestions
Basic Configuration Plan
For users new to this field, our recommended basic configuration plan includes:
One crawler-type jaw crusher (primary crushing)
One crawler-type impact crusher (secondary crushing)
One three-layer vibrating screen
Supporting conveying system and centralized control platform
Professional Upgrade Configuration
For professional users with special needs, optional upgrade configurations include:
High-pressure dust removal system
Remote monitoring and data acquisition system
Multi-unit collaborative control system
Special wear-resistant material upgrades
Quick disassembly and assembly modular design
| Key Words |
Crawler-Type Mobile Crusher |
| Product Model |
Crawler Crushing and Screening Station |
| Capacity |
80-520t/h |
| Core Functions |
Tracked walking systems enable mobile operations |
| Brand |
Baichy Heavy Industry |
| Packing |
Standard containers，Nude Packing，Wooden boxes, etc |
| Installation |
Engineer Guide |
| Factory visit |
Welcomed Warmly |
| Export Countries |
Southeast Asia, Central Asia, South America, North America, Africa |
| Payment |
T/T,L/C payment,Paypal...etc |
| Please note: The above table data is for reference only. For specific information, please contact us. |
Frequently Asked Questions
What is the maximum processing capacity of the mobile crushing and screening system?
Our mobile crushing and screening systems have a processing capacity ranging from 100 tons/hour to 500 tons/hour, depending on the system configuration, material characteristics, and product requirements. Through reasonable equipment combinations and technical optimization, we can customize solutions to meet users' specific capacity needs.
How is the safety of the equipment ensured on complex terrain?
We have designed multiple safety measures: an automatic leveling system ensures the stability of the equipment on sloping ground; the anti-slip track design provides excellent traction; the emergency braking system can achieve full braking within 0.5 seconds; and reinforced structural strength ensures the durability of the equipment under harsh working conditions. All equipment undergoes rigorous stability testing and safety certification before leaving the factory.
What are the maintenance cycle and difficulty of the system?
Based on twenty years of experience, we have adopted a modular design and easy-to-maintain structure. Daily maintenance points are centrally located, and the maintenance cycle is extended to 200-400 working hours. The intelligent maintenance reminder system automatically prompts for maintenance time and provides detailed maintenance instructions. Standard maintenance tasks can be completed by trained operators in 2-3 hours, significantly reducing maintenance difficulty and downtime.
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Our advantages:
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
Official Website Customer Service
WhatsApp: 0086-15093222637
Email: [email protected]
We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
