Crawler Mobile Jaw Crusher Plant
Overview: One-Stop Solution for All Crushing Needs
As a manufacturer of mobile mining crushing equipment with twenty years of professional R&D and manufacturing experience, we understand that no single model can solve all problems. Different material characteristics, capacity requirements, finished product specifications, and application scenarios require different technical solutions. Therefore, we have dedicated ourselves to creating a complete series of crawler-mounted mobile crushing plants. This product catalog is not just a simple list of equipment, but the culmination of our twenty years of technological accumulation and application expertise, aiming to provide global customers with a one-stop, full-process solution from primary crushing to fine sand production, from hard rock processing to construction waste recycling.
Modern engineering demands unprecedented levels of efficiency, flexibility, and cost control. Traditional fixed production lines, with their rigid layouts and high relocation costs, are no longer able to adapt to changing working conditions. Crawler-mounted mobile crushing plants have become the new industry standard due to their superior mobility, rapid deployment capabilities, and excellent site adaptability. Whether you are in a remote mine, a busy construction site, or a complex urban renewal project, there is always a piece of equipment in our product line that perfectly matches your needs, efficiently transforming your raw materials into valuable finished products.
In-Depth Analysis of the Product Line: Classified by Core Function
Our crawler-mounted mobile crushing plant series is scientifically divided into four categories based on core crushing principles and process stages. Each type of equipment is deeply optimized for specific crushing stages and material characteristics.
1. Crawler-Mounted Jaw Mobile Crushing Plant: The Robust Primary Crushing Pioneer
As the "leading edge" of the production line, this series of equipment is designed specifically for the first crushing stage, known for its powerful crushing force and reliability.
Core Advantages: Heavy-duty frame, deep crushing chamber, large feed opening, designed for processing large, high-hardness materials (such as granite and basalt). Hydraulic discharge opening adjustment, wide adjustment range, and easy operation.
Typical Applications: Primary crushing in various mines and quarries, primary processing of large concrete blocks from construction.
Keywords: Primary crushing, high throughput, high reliability.
2. Track-mounted Cone Mobile Crushing Plant: The Precision Expert for Medium and Fine Crushing
Designed specifically for secondary or tertiary medium and fine crushing, especially suitable for processing abrasive materials of medium and above hardness, to produce aggregates with excellent particle shape.
Core Advantages: Adopts the lamination crushing principle, ensuring high production capacity while producing high-quality finished materials with a high proportion of cubic particles and a low proportion of flaky particles. Hydraulic overload protection and cavity clearing system ensure safe and stable operation of the equipment.
Typical Applications: Production of high-quality aggregates (such as for commercial concrete and asphalt pavements), medium and fine crushing of ore.
Keywords: Excellent particle shape, medium and fine crushing, high wear resistance.
3. Track-mounted Impact Mobile Crushing Plant: The Efficient Multi-functional Performer
Suitable for secondary crushing of medium-soft materials, combining crushing and shaping functions, making it an ideal choice for producing construction stone and processing recycled materials.
Core Advantages: Impact crushing principle, good finished product particle shape. Heavy-duty rotor and adjustable impact plate provide a high crushing ratio. Especially suitable for processing materials such as limestone, concrete blocks, and asphalt blocks.
Typical Applications: Limestone quarries, construction waste recycling, road base material production.
Keywords: Multi-functional, good finished product particle shape, construction waste treatment.
4. Track-mounted Mobile Screening Plant: The Precise Classification Commander
An independent mobile screening unit that can be flexibly combined with various crushers to form a closed-loop or open-loop system, precisely controlling the finished product particle size.
Core Advantages: Multi-layer high-efficiency vibrating screen can simultaneously produce multiple specifications of finished products. The robust box structure and high-quality screen ensure efficient screening and long service life. Can be linked and controlled with the main machine.
Typical Applications: As the screening link of any mobile crushing production line, achieving material classification and separation.
Keywords: High-efficiency screening, multiple specifications of finished products, flexible combination.
Core Advantages: Derived from twenty years of manufacturing experience
Excellent Mobility and Passability: The entire series of equipment adopts a heavy-duty hydraulic-driven track chassis, with strong climbing ability and low ground pressure, allowing it to move freely in harsh terrain, achieving "equipment finding the material," greatly reducing truck transportation costs.
Modular Design and Rapid Deployment: Based on a modular design concept, each functional unit connects quickly, allowing for commissioning and production within hours of equipment arrival on site, significantly shortening the return on investment cycle.
Intelligent Integrated Control System: Equipped with an advanced PLC intelligent control system as standard, enabling one-button start/stop, centralized lubrication, fault diagnosis, and remote monitoring, reducing operational difficulty and improving management efficiency.
Durable and Reliable Performance: As the original manufacturer, we adhere to stringent standards from steel selection and welding processes to the procurement of core components (such as bearings and hydraulic parts), ensuring long-term stable operation of the equipment under heavy-duty conditions.
Deeply Customized Solutions: We not only provide standard equipment but also recommend the optimal equipment combination and configuration solutions based on the customer's specific materials, capacity targets, and site conditions, and provide full lifecycle technical support.
Success Story: The Value of Integrated Solutions
In a large-scale construction waste recycling project in East China, the customer needed to process concrete blocks, bricks, tiles, and a small amount of asphalt. We recommended a combination of "crawler-mounted jaw mobile crushing plant + crawler-mounted impact mobile crushing plant + crawler-mounted mobile screening plant". The jaw crusher performs primary coarse crushing, the impact crusher performs secondary crushing and shaping, and the screening plant accurately separates recycled aggregates of various specifications, such as 0-5mm, 5-10mm, and 10-31.5mm. This integrated mobile production line can be flexibly moved within the plant area, achieving a resource utilization rate of over 95%, producing over 500,000 tons of high-quality recycled aggregates annually, creating significant economic and environmental benefits for the customer.
Selection Guide: How to Choose the Most Suitable Equipment?
Choosing the right crawler-mounted mobile crushing plant requires considering the following factors:
Material characteristics: Hardness, abrasiveness, moisture content, and maximum feed size.
Capacity requirements: Expected hourly/annual processing capacity.
Finished product specifications: Required product types, particle size, and particle shape requirements.
Application scenarios: Mines, quarries, construction waste sites, infrastructure projects.
Investment budget: Balancing initial investment and long-term operating costs.
Our professional sales engineering team can provide you with free on-site surveys and solution design services.
| Key Words | Crawler-Type Mobile Crusher |
|---|---|
| Product Model | Crawler Jaw Crusher |
| Capacity | 80-520t/h |
| Core Functions | Tracked walking systems enable mobile operations |
| Brand | Baichy Heavy Industry |
| Packing | Standard containers，Nude Packing，Wooden boxes, etc |
| Installation | Engineer Guide |
| Factory visit | Welcomed Warmly |
| Export Countries | Southeast Asia, Central Asia, South America, North America, Africa |
| Payment | T/T,L/C payment,Paypal...etc |
| Please note: The above table data is for reference only. For specific information, please contact us. | |
Frequently Asked Questions (FAQ)
Q1: As a manufacturer, can you customize equipment based on our specific materials (such as high-silica content rock)?
A1: Absolutely. This is one of our core strengths as a source manufacturer with twenty years of experience. We can customize the crushing chamber type, rotor structure, and wear-resistant parts materials (such as jaw plates and impact plates made of special alloys) for highly abrasive, hard, or sticky materials, and provide corresponding process solutions to ensure optimal processing efficiency and wear life of the equipment.
Q2: What equipment is typically needed for a complete mobile production line, and how is it configured?
A2: A typical closed-loop mobile production line usually includes: a feeder, a primary crusher (such as a crawler-mounted jaw crusher), a secondary crusher (such as a crawler-mounted cone crusher or impact crusher, selected according to the material and finished product requirements), and a mobile screening plant. Oversized material from the screen is returned to the secondary crusher via a return conveyor belt for further crushing, forming a closed-loop system to precisely control the final product particle size. Our engineers will design the most economical and efficient configuration plan for you.
Q3: What are your after-sales service and spare parts supply guarantees?
A3: We have established a global after-sales service system. Each piece of equipment comes with a detailed operation and maintenance manual, and we provide on-site installation guidance and operation training. We have spare parts centers domestically and internationally to ensure the rapid supply of common wear parts and critical components (usually within 72 hours). In addition, we provide 24/7 remote technical support and regular inspection services to fully guarantee the continuous and efficient operation of your equipment.
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Our advantages:
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
Official Website Customer Service
WhatsApp: 0086-15093222637
Email: [email protected]
We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
