Sand Making Production Line – PE 750×1060 Jaw Crusher + HP 300 Cone Crusher + VSI 8518 Sand Maker
This complete three-stage sand and aggregate production line combines a PE 750×1060 jaw crusher, an HP 300 multi-cylinder hydraulic cone crusher and a VSI 8518 sand making machine. Designed for high throughput and consistent particle shape, the system turns limestone, granite, basalt, river pebble and other hard rock into quality manufactured sand (0–5 mm) and graded aggregates in a single continuous flow. With a nominal capacity of 150–270 t/h, it is the reliable backbone for concrete batching plants, road and bridge construction, commercial aggregate producers and infrastructure projects.
1. Production Flow Overview
Raw material is fed into the vibrating feeder, which delivers oversized stone into the primary jaw crusher. Coarse products move to the secondary HP 300 cone crusher for further reduction, then enter the VSI 8518 sand maker for final shaping and sand production. A vibrating screen and sand washing machine (optional) sort finished aggregates, remove fines and discharge clean products into stockpiles. Oversized particles are recycled back to the cone crusher to form a closed circuit that maximizes yield and minimizes waste.
2. Stage One – PE 750×1060 Jaw Crusher (Primary Crushing)
PE750x1060 Jaw Crusher
The PE 750×1060 jaw crusher is the heavy-duty primary unit of the line. With a feed opening of 750×1060 mm, it accepts feed material up to about 630 mm and delivers crushed stone to the next stage. A deep crushing chamber, high throw and a robust eccentric shaft guarantee stable output and long service life. This model provides a production capacity of 150–270 t/h depending on the discharging opening and material hardness, making it well matched with the downstream cone and VSI units.
3. Stage Two – HP 300 Multi-Cylinder Hydraulic Cone Crusher (Secondary/Intermediate Crushing)
HP 300 Multi-Cylinder Hydraulic Cone Crusher
The HP 300 is a modern multi-cylinder hydraulic cone crusher widely used for hard and medium-hard rock. Its hydraulic adjusting system allows the discharging opening to be changed quickly without downtime, while hydraulic clearing and overload protection safeguard the equipment against uncrushable material. A high crushing ratio, lamination crushing principle and optimized cavity design deliver a uniform, well-shaped product that substantially improves the efficiency of the downstream VSI sand maker.
4. Stage Three – VSI 8518 Sand Making Machine (Tertiary Shaping)
VSI 8518 Sand Making Machine
The VSI 8518 is the core sand-producing unit. Using the "stone-on-stone" crushing principle, it shapes material through high-speed impeller acceleration and mutual impact. It produces excellent cubic-shaped manufactured sand and fine aggregates with low elongation and flake content — a key requirement for high-strength concrete. The VSI 8518 features a hydraulic cover opening, tungsten carbide wear parts and a simple, economical structure that keeps running costs low.
5. Key Technical Advantages
- High overall capacity: 150–270 t/h, well-balanced three-stage design without bottleneck.
- Superior product quality: cubic particles, good gradation, low content of flat and elongated grains.
- Energy saving: optimized crushing cavity and cascade feeding reduce power consumption per ton.
- Easy maintenance: hydraulic adjustment and clearing reduce downtime and labor.
- Flexible configuration: optional sand washing, screening and recycling modules adapt to site requirements.
- Low total cost of ownership: durable wear parts and simple structure cut operating expenses.
6. Typical Applications
- Manufactured sand for concrete batching plants and ready-mix producers.
- Aggregates for highways, bridges, tunnels and railway projects.
- Base and sub-base material for road construction.
- Sand for mortar, masonry and construction sites.
- Recycled aggregate processing in quarrying and mining operations.
7. Typical Parameters (Reference)
| Machine | Function | Key Spec |
|---|---|---|
| Vibrating feeder | Feeding | Grizzly type, adjustable |
| PE 750×1060 | Primary crushing | Feed ≤630 mm, 150–270 t/h |
| HP 300 | Secondary crushing | Hydraulic multi-cylinder |
| VSI 8518 | Sand making | Stone-on-stone shaping |
| Vibrating screen | Sizing | Multi-deck |
| Sand washer (optional) | Cleaning | Screw or wheel type |
8. Why Choose This Sand Making Line
The combination of jaw + cone + VSI is a proven, industry-standard solution for hard-rock sand and aggregate production. It balances reduction ratio, particle shape and operating cost. Every machine is selected for durability, easy maintenance and low energy consumption, and the whole plant can be supplied with a matching control system, electrical cabinet and steel structure. We also offer layout design, installation guidance and operator training to shorten project commissioning time.
Sand Making Production Line - FAQ
Q1: What is the production capacity of this sand making line, and how is it calculated?
The line delivers a nominal capacity of 150–270 t/h. Actual output depends on feed material hardness, moisture content, feed size and the discharging opening settings of each crusher. We recommend sending us your raw material test report so our engineers can provide an accurate capacity calculation for your specific stone.
Q2: What size of raw material can the line accept, and can it handle hard rock?
The PE 750×1060 jaw crusher has a feed opening of 750×1060 mm and accepts feed up to about 630 mm. The line is suitable for limestone, granite, basalt, diabase, river pebble and other hard and medium-hard rock. The HP 300 multi-cylinder cone crusher and VSI 8518 are both designed to process abrasive, high-hardness materials reliably.
Q3: What is the final product size and sand gradation?
The VSI 8518 shapes material to produce manufactured sand in the 0–5 mm range, along with graded aggregates selected by the vibrating screen (e.g. 5–10 mm, 10–20 mm, 20–31.5 mm). The closed-circuit recycling returns oversize particles to the cone crusher, ensuring stable gradation and a high yield of usable product.
Q4: How much electricity and operating cost does the line consume?
Total installed power varies with the layout and optional modules; our proposal includes a full power list and estimated energy consumption per ton. Thanks to the optimized crushing cavity, cascade feeding and durable tungsten-carbide wear parts, the line offers low power consumption and reduced operating cost compared with conventional setups.
Q5: Do you provide installation, commissioning and training support?
Yes. We supply the complete plant with a matching control system, electrical cabinet and steel structure, and offer layout design, installation supervision, commissioning and operator training. We can also provide spare parts packages and after-sales service to shorten project startup time and protect your investment.
Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Baichy Heavy Industry – Your Trusted Partner
To ensure optimal performance of your equipment, Baichy Heavy Industry offers:
- Professional on-site installation guidance
- Comprehensive operator training
- 24/7 technical support & maintenance services
Our complete after-sales service system guarantees long-term, stable operation of your machinery with minimal downtime.
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