150-200 TPH Mobile Jaw Crusher Plant
Why a 150-200 TPH Mobile Jaw Crusher Plant Is a Smart Investment
For quarry owners, mine operators and aggregate producers, productivity and mobility are the two forces that decide profitability. A 150-200 tph mobile jaw crusher delivers exactly that balance: enough throughput to feed a commercial crushing line, yet compact and portable enough to move between job sites within days.
At Baichy Heavy Industry, we engineer combined mobile crushing stations that integrate a jaw crusher, feeder, belt conveyor, power system and control panel onto a single tracked or wheeled chassis. This turnkey design removes the need for fixed foundations, heavy civil works and lengthy installation — cutting your time-to-production from months to under a week.
This article explains everything you need to know: the core components, the working principle, the parameter table, application scenarios, operating costs, and how to choose the right configuration for your project.
What Is a Combined Mobile Crushing Station?
A combined mobile crushing station (also called a mobile jaw crusher plant or wheeled crushing plant) is a self-contained crushing unit. Unlike stationary crushers bolted into concrete foundations, the mobile plant integrates all crushing stages and auxiliary equipment on one movable frame.
For the 150-200 tph jaw crusher model, the station typically includes:
Key Components of the Mobile Jaw Crushing Plant
| Component | Function | Specification / Detail |
|---|---|---|
| Vibrating Feeder | Feeds raw material evenly into the crusher | GZD-960×3800 or equivalent, 10–15 kW |
| Jaw Crusher (Primary) | Primary reduction of large rocks | PE-750×1060 / PE-900×1200 series, 90–110 kW |
| Belt Conveyor | Transfers crushed material to stockpile or next stage | Width 800–1000 mm, adjustable height |
| Chassis / Undercarriage | Supports all units, enables transport | Wheeled or tracked, hydraulic or semi-trailer |
| Power System | Diesel engine or electric motor drive | 220–280 kW total installed power |
| Control Panel | Centralized start, stop and protection | PLC / electrical control, remote start option |
| Grizzly / Screen (Optional) | Pre-screening and grading of finished product | Optional double-deck vibrating screen |
Core Advantages Over Stationary Crushers
- Rapid deployment — arrive, level, start. No concrete foundation or steel structure required.
- Mobility across sites — relocate to a new quarry, demolition site or road project with a standard truck.
- Lower civil engineering cost — save on foundation pouring, permits and installation labor.
- Fuel and energy flexibility — choose electric drive for grid operation or diesel engine for off-grid sites.
- Recycling-friendly — ideal for turning demolition waste and recycled aggregate into sellable sand and stone.
- Scalability — combine a jaw crusher with cone or impact crusher to build a two-stage or three-stage line.
150-200 TPH Mobile Jaw Crusher Plant
150-200 TPH Mobile Jaw Crusher — Technical Parameter Table
Below is the standard specification sheet for the Baichy 150-200 tph combined mobile jaw crushing station. Actual figures may vary with your feed material and site conditions; contact our engineers for a tailored configuration.
| Parameter | Unit | Value / Range |
|---|---|---|
| Production Capacity | t/h | 150 – 200 |
| Max Feed Size | mm | 630 – 800 |
| Discharge Opening Range | mm | 75 – 200 |
| Main Crusher Model | — | PE-750×1060 / PE-900×1200 |
| Crusher Motor Power | kW | 90 – 110 |
| Feeder Model | — | GZD-960×3800 |
| Total Installed Power | kW | 220 – 280 |
| Chassis Type | — | Wheeled / Tracked (optional) |
| Belt Conveyor Width | mm | #ddd;">800 – 1000 |
| Mobile Form | — | Combined crushing station |
| Power Drive | — | Diesel / Electric / Diesel-Electric hybrid |
| Applicable Materials | — | Granite, basalt, limestone, river stone, ore, concrete waste |
| After-Sales Support | — | On-site installation, training, spare parts |
How the 150-200 TPH Mobile Crushing Station Works
Working Principle in Four Steps
1. Feeding — Raw material (up to 630–800 mm) is dumped into the hopper; the vibrating feeder meters the feed rate to prevent choking.
2. Primary Crushing — The jaw crusher compresses the rock between the fixed jaw plate and the movable jaw plate, reducing it to 75–200 mm discharge.
3. Conveying — Belt conveyors carry the crushed stone to a stockpile or into a secondary cone/impact crusher for finer products.
4. Grading (Optional) — A vibrating screen separates finished sizes (e.g., 0–5, 5–10, 10–20 mm) ready for sale.
Single-Stage vs. Two-Stage Mobile Configurations
| Configuration | Stage | Best For |
|---|---|---|
| Jaw crusher only (single-stage) | Primary | Base aggregate, road base, recycling |
| Jaw + Cone crusher | Two-stage | Hard rock, premium aggregate, cubical shape |
| Jaw + Impact crusher | Two-stage | Soft-medium stone, high fines demand |
| Jaw + Cone + Screen | Three-stage | High-spec products, multiple size fractions |
Application Scenarios for the 150-200 TPH Mobile Jaw Crusher
- Quarrying & Aggregates — produce road base, railway ballast and construction aggregate close to the demand point.
- Mining — crush run-of-mine ore before feeding a grinding or beneficiation line; ideal for open-pit operations.
- Construction & Demolition Recycling — turn concrete rubble and asphalt waste into reusable recycled aggregate.
- Road & Bridge Projects — set up near the project to cut hauling costs and avoid material shortages.
- River Stone & Pebble Processing — pre-crush oversized cobbles for downstream sand-making plants.
150-200 TPH Mobile Jaw Crusher Plant
Operating Costs and Return on Investment
The 150-200 tph mobile jaw crusher offers a strong cost advantage. Because the plant moves to the material, you eliminate long-haul trucking of raw stone — often the single largest cost in aggregate production. Typical savings:
- Haulage reduction: up to 30–40% lower transport cost.
- Installation saving: no foundation and civil works, cutting 10–20% of project capex.
- Fuel efficiency: modern diesel engines or electric drives lower energy cost per ton.
With 150–200 tons per hour, a single shift (8 hours) yields roughly 1,200–1,600 tons of crushed product per day — a throughput that quickly pays back the investment on high-volume projects.
How to Choose the Right 150-200 TPH Mobile Crushing Station
Five Buying Considerations
1. Feed size and hardness — basalt and granite need stronger jaws and possibly a cone crusher; limestone can use a lighter setup.
2. Required product sizes — decide whether you need a screen and how many fractions.
3. Power availability — electric drive cuts running cost where grid power exists; diesel suits remote sites.
4. Mobility frequency — tracked chassis for frequent moves, wheeled for semi-permanent sites.
5. After-sales support — choose a manufacturer with local parts, training and commissioning engineers.
Maintenance Tips to Maximize Uptime
- Lubricate jaw bearings and toggle plate regularly per the manual.
- Inspect jaw plates for wear; rotate or replace before excessive gap reduces output.
- Check belt tension and conveyor rollers weekly.
- Keep the feed uniform to avoid jamming and uneven plate wear.
- Schedule monthly inspection of hydraulic and electrical systems.
Why Choose Baichy Heavy Industry
Baichy Heavy Industry is a professional manufacturer of mining crushing, ore grinding and mineral processing equipment. Our combined mobile crushing stations are built with:
- Robust steel frames and high-chromium wear parts for long service life.
- CE-compliant electrical and safety systems.
- Modular design for fast assembly and easy maintenance.
- Global service network — we provide design, installation, commissioning and training.
Every 150-200 tph mobile jaw crusher plant is configured around your specific stone type, site conditions and output requirements — not a one-size-fits-all box.
Frequently Asked Questions (FAQ)
FAQ 1 — How much area is required to set up the 150-200 tph mobile jaw crusher station?
A typical layout needs roughly 800–1,500 m² of flat, stable ground (including stockpiles and access roads). Because the station is self-contained, no concrete foundation is required — just leveled ground that can bear the machine's weight. Our engineers provide a site layout plan before shipment.
FAQ 2 — Can the mobile crushing station process very hard rock like granite and basalt?
Yes. The PE-750×1060 / PE-900×1200 jaw crusher handles granite, basalt and river stone with compressive strength up to about 300 MPa. For extremely hard rock and premium cubical products, we recommend adding a secondary cone crusher to the line. Tell us your rock type and we will size the jaws accordingly.
FAQ 3 — What is the difference between electric-drive and diesel-drive versions?
The electric-drive version runs on grid power and has the lowest running cost per ton — ideal where three-phase power is available. The diesel-drive version is fully self-contained and works in remote or temporary sites with no power grid. We also offer a diesel-electric hybrid for maximum flexibility.
FAQ 4 — How long does installation and commissioning take?
Because the plant arrives pre-assembled on its chassis, setup usually takes 1–3 days, including leveling, connecting the power, and test running. Our commissioning engineers train your operators on-site so production can start almost immediately.
FAQ 5 — How many finished products can I get, and can I add a screen?
Yes, an optional double-deck vibrating screen can be added to produce multiple fractions (e.g., 0–5, 5–10, 10–20, 20–40 mm) simultaneously. You can also extend the station later with a cone or impact crusher and a screen to build a complete two- or three-stage line as your demand grows.
Conclusion — Boost Your Output with a 150-200 TPH Mobile Jaw Crusher
A 150-200 tph mobile jaw crusher combined mobile crushing station is the most efficient way to bring high-capacity crushing directly to your material. It combines the proven crushing power of a jaw crusher with the mobility, fast setup and low operating cost of a portable plant — a combination that directly improves project profitability.
Whether you need a single-stage primary unit, a two-stage hard-rock line, or a recycling solution, Baichy Heavy Industry can configure the right mobile crushing station for you.
Ready to start? Contact our team today for a free capacity calculation, site layout and quotation.
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Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Baichy Heavy Industry – Your Trusted Partner
To ensure optimal performance of your equipment, Baichy Heavy Industry offers:
- Professional on-site installation guidance
- Comprehensive operator training
- 24/7 technical support & maintenance services
Our complete after-sales service system guarantees long-term, stable operation of your machinery with minimal downtime.
Protect Your Rights – Only Use Official Channels
To avoid scams and ensure authentic support, contact us exclusively through:
• Official Website: www.baichychina.com
• WhatsApp: +8615093222637
• Email: [email protected]
Your satisfaction is our priority – expect prompt, professional service every time.
(Note: Beware of unauthorized third parties claiming to represent Baichy. Always verify through official contacts.)
