100-150 TPH Mobile Cone Crushing Station
Independently developed by Baichy Heavy Industry, this trailer-mounted plant handles medium and fine crushing of hard rock and ores. Its classic CS160 cone crusher + 3YK1860 three-deck vibrating screen combination forms a closed-circuit system, delivering a stable 100–150 TPH with uniform size, good grain shape and high material utilization.
Feeding, crushing, screening, conveying, electrical control and dust removal are all integrated on one mobile chassis — no foundation, fast relocation, quick commissioning. Compared with fixed lines, it cuts civil investment and installation time significantly, serving quarry aggregates, ore crushing, construction waste recycling, road and hydropower projects.
For medium-scale projects needing mobility and steady output, it is the cost-effective, reliable choice.
Core Equipment Configuration & Working Principle
Built around the CS160 cone crusher (main crushing) and 3YK1860 vibrating screen (core screening), the plant integrates a vibrating feeder, belt conveyors, mobile chassis, intelligent control cabinet and dust removal system — all precisely matched for stable 100–150 TPH operation.
Mobile Jaw Crusher
CS160 Cone Crusher
An upgraded medium-duty spring cone crusher for medium and fine crushing of hard and medium-hard materials. Using the laminated crushing principle, it crushes material by extrusion and grinding between the moving and fixed cones, reducing needle-flaky particles and improving aggregate quality.
• 160 kW energy-saving motor, high-strength cavity, max feed size 180 mm
• Laminated crushing, large capacity, discharge adjustable 5–40 mm
• Spring safety system auto-releases uncrushable objects (e.g. iron blocks), preventing jamming and lowering failure rate
• Durable wear parts and robust structure for continuous heavy-duty duty in harsh sites
100-150 TPH mobile cone crushing station
3YK1860 Vibrating Screen
A three-deck circular vibrating screen custom-built for the 100–150 TPH mobile cone plant, perfectly matched to the CS160's output. Model code: 3 decks, 1800 mm wide × 6000 mm long, 10.8㎡ effective screening area — designed for high-volume continuous screening.
Driven by an eccentric shaft for stable frequency, large amplitude and high efficiency, it separates crushed material into four specifications in one pass. Qualified material goes to the finished pile; oversize returns via conveyor to the CS160 for re-crushing, forming a closed-circuit loop that eliminates waste and keeps output and quality stable. Wear-resistant alloy steel mesh resists impact, lasts longer and cuts maintenance downtime and cost.
Working Flow
Fully automated from feed to finished product:
1. Vibrating feeder delivers raw ore evenly into the CS160 cone crusher, preventing overload and build-up.
2. Crushed material is conveyed to the 3YK1860 screen for layered classification.
3. On-spec material exits as finished aggregate; oversize is returned to the CS160 for re-crushing — a closed-loop cycle with no waste.
4. The intelligent control system synchronizes feed rate, crushing and screening to hold output steady at 100–150 TPH for continuous, uninterrupted production.
Detailed Technical Parameter Table of 100-150 TPH Mobile Cone Crushing Station
The following detailed parameter table covers all core configuration data of the 100-150 TPH mobile cone crushing station equipped with CS160 cone crusher and 3YK1860 vibrating screen, providing accurate data support for user selection, project design and budget evaluation.
| Parameter Item | Technical Data |
|---|---|
| Equipment Model | 100-150 TPH Mobile Cone Crushing Station |
| Core Crusher Model | CS160 Spring Cone Crusher |
| Supporting Screen Model | 3YK1860 3-layer Vibrating Screen |
| Rated Production Capacity | 100-150 Tons Per Hour |
| Max Feeding Particle Size | ≤180 mm |
| Adjustable Finished Particle Size | 5–40 mm |
| CS160 Cone Crusher Power | 160 kW |
| 3YK1860 Vibrating Screen Power | 2×22 kW |
| Vibrating Feeder Power | 15 kW |
| Total Installed Power | 219 kW |
| Screening Layer Number | 3 Layers |
| Effective Screening Area | 10.8 ㎡ |
| Overall Transport Dimension | 13500×2800×3800 mm |
| Total Equipment Weight | 38,000 kg |
| Applicable Working Temperature | -20 ℃ to 50 ℃ |
| Finished Product Specification | Multi-size customizable (5-10 mm, 10-20 mm, 20-40 mm) |
Core Advantages
1. Stable Output & Premium Product
CS160 + 3YK1860 run blockage-free and interruption-free. Laminated crushing delivers uniform size, cubic grain shape and high compressive strength — meeting high-grade highway, railway and ready-mix concrete standards. Continuous 100–150 TPH, finished yield over 98%.
2. Mobility & Zero Foundation
Integrated trailer chassis, towed directly to site. No disassembly, no concrete foundation — ready to run on arrival. Ideal for temporary sites, scattered quarries and mobile construction-waste projects.
3. Energy Saving & Low Cost
Optimized motor and low-loss crushing structure cut energy use by 15–20% vs. comparable cone plants. Closed dust-removal and noise-reduction systems meet international emission standards. Wear-resistant core parts extend service life and cut maintenance cost.
4. Intelligent & Safe
Integrated control system: one-button start/stop, auto feeding/screening, fault self-diagnosis, real-time monitoring of current, voltage and load. Simple interface, minimal training. CS160's spring safety system adds operational protection.
5. Wide Adaptability & Custom Sizing
Handles granite, basalt, river pebble, limestone, iron/copper/gold ore and construction waste. Adjusting the CS160 discharge opening and 3YK1860 screen meshes allows free customization of finished specifications.
Applications
• Quarry aggregates: granite/basalt crushing for urban construction, roads and bridges
• Mining: medium/fine crushing ahead of grinding and beneficiation
• Construction waste recycling: on-site crushing into recycled aggregate
• Infrastructure: on-demand aggregate for highway, railway, hydropower and municipal works
FAQs About 100-150 TPH Mobile Cone Crushing Station
Q1: What is the actual output of this CS160 mobile cone crushing plant?
Equipped with standard CS160 cone crusher and 3YK1860 vibrating screen, the rated output of the mobile crushing station is 100-150 tons per hour. The actual output is affected by material hardness, feeding size and finished particle size. For conventional medium-hard stones, the equipment can stably reach 130-150 TPH, and for soft materials, the output can reach the upper limit of the rated value.
Q2: What particle size of finished materials can this equipment produce?
The finished particle size is adjustable within 5-40mm. By adjusting the discharge opening of the CS160 cone crusher and matching different screen layers of the 3YK1860 vibrating screen, multiple specifications of aggregate such as 5-10mm, 10-20mm and 20-40mm can be produced to meet different engineering and mineral processing standards.
Q3: Is the mobile cone crushing station easy to transport and install?
Yes. The whole machine adopts integrated trailer design with overall modular structure, no scattered parts. It can be towed by a truck for long-distance transportation. No foundation pouring and complex installation are required. After arriving at the construction site, it can be put into operation within 1-2 hours after simple debugging, which greatly saves time and cost.
Q4: What kinds of materials can this 100-150 TPH crushing station process?
It is mainly suitable for medium and fine crushing of hard and medium-hard materials, including granite, basalt, river pebble, limestone, bluestone, iron ore, copper ore, gold ore and other ores, as well as construction waste, recycled concrete and other building materials, with extremely wide material adaptability.
Q5: What after-sales support does Baichy Heavy Industry provide?
Baichy provides one-stop full-cycle services, including free project scheme design, equipment customization, factory pre-testing, on-site installation and commissioning, operator training, 12-month whole-machine warranty, lifelong maintenance and spare parts supply, ensuring zero worries for user production.
Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Baichy Heavy Industry – Your Trusted Partner
To ensure optimal performance of your equipment, Baichy Heavy Industry offers:
- Professional on-site installation guidance
- Comprehensive operator training
- 24/7 technical support & maintenance services
Our complete after-sales service system guarantees long-term, stable operation of your machinery with minimal downtime.
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To avoid scams and ensure authentic support, contact us exclusively through:
• Official Website: www.baichychina.com
• WhatsApp: +8615093222637
• Email: [email protected]
Your satisfaction is our priority – expect prompt, professional service every time.
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