100–150 TPH Mobile Jaw Crusher
Need 100–150 tonnes per hour of primary crushing without pouring a single cubic metre of concrete? The configuration most contractors end up buying is a mobile jaw crusher built around a ZSW9638 vibrating feeder feeding a PE-600×900 jaw crusher. At Baichy Heavy Industry we ship this pairing as the YDPZ69-9638 mobile jaw crushing station — our most-requested mid-size primary unit for limestone, granite, basalt and iron ore projects in Africa, Southeast Asia and South America. Here is why it works, what it really produces, and how to judge the fit for your site.
Why a 100–150 T/H Mobile Jaw Crusher Is the Sweet Spot?
• Output matches site logistics. One excavator plus two or three trucks keeps a 100–150 t/h mobile jaw crusher busy all day; bigger units simply wait for feed.
• It balances the second stage. A 100–150 t/h primary stream is exactly what mid-size cone crushers (CS110 / CS160) and impact crushers (PFW1214) are built to swallow, so nothing bottlenecks downstream.
• Road-legal transport. The station folds to about 11,500 × 2,300 × 4,120 mm and moves on a standard low-bed trailer; relocation between benches takes 1–2 hours, not 2–4 weeks of civil work.
• Capex per tonne drops sharply. Below 80 t/h the mobile advantage narrows; above 200 t/h you are into multi-chassis logistics. In the middle, one chassis delivers feeding, crushing, conveying, power and control.
100–150 TPH Mobile Jaw Crusher with vibrating screen
Inside the Configuration: ZSW9638 Vibrating Feeder + PE-600×900 Jaw Crusher
ZSW9638 Vibrating Feeder — Even Feeding for a Mobile Jaw Crusher
A jaw crusher only hits rated tonnage when material arrives evenly and centred. That is the ZSW9638's entire job.
• Trough 960 × 3800 mm, rated 90–180 t/h — comfortably covers the 100–150 t/h window with reserve; max feed ≤ 500 mm, matched to the PE-600×900 gape so no boulder bridges the chamber.
• Grizzly bars strip fines, clay and soil before crushing; in sticky overburden that alone lifts effective output 10–15% and cuts jaw-plate wear.
• Dual eccentric-shaft exciter (forged, quenched and tempered) on spring mounts: stable linear vibration at 500–800 r/min, installation angle 0–10°.
• Optional VFD control links feed rate to crusher load, so the feeder eases off automatically when the chamber is full — no manual throttling, no blocked feed opening.
PE-600×900 Jaw Crusher — The Primary Crushing Workhorse
The "69" jaw is the industry classic: big enough for hard rock, compact enough to stay mobile.
• Feed opening 600 × 900 mm, max feed 500 mm — takes blasted rock straight from the face with no secondary breaking.
• CSS adjustable 65–160 mm by shim or wedge: a reduction ratio of roughly 4:1 to 6:1 in one pass.
• Capacity 50–160 t/h by hardness and setting; in soft limestone at a wide CSS it can touch 180 t/h.
• Deep symmetric V-chamber, no dead zone — better bite on slabby rock and 8–15% more throughput than a shallow chamber of the same gape.
• Heavy-duty build: forged heat-treated eccentric shaft, welded steel frame, Mn13Cr2 / Mn18Cr2 jaw plates, and a toggle plate that fails first to protect frame and shaft.
• Handles material up to 320 MPa — granite, basalt, quartzite, iron ore, river pebble, limestone.
Technical Specifications at a Glance
| Parameter | Specification | Notes |
|---|---|---|
| Rated plant capacity | 100–150 t/h (80–150 t/h range) | Varies with hardness, moisture, gradation |
| Feeding unit | ZSW9638 vibrating grizzly feeder | Trough 960 × 3800 mm |
| Plant type | Mobile jaw crusher, model YDPZ69-9638 | Single chassis |
| Feeder capacity | 90–180 t/h | Max feed size ≤500 mm |
| Feeder motor / speed | 11 kW (18.5 kW option) / 500–800 r/min | Installation angle 0–10° |
| Crusher | PE-600×900 jaw crusher | Single-toggle, deep V chamber |
| Feed opening | 600 × 900 mm | Max feed size ≤500 mm |
| Discharge (CSS) range | 65–160 mm | Shim or wedge adjustment |
| Crusher capacity | 50–160 t/h | Up to ~180 t/h in soft limestone |
| Eccentric shaft speed | 250–254 r/min | 6-pole motor |
| Crusher motor | 55–75 kW | — |
| Total installed power | ≈90–110 kW | Feeder, crusher, conveyors, control |
| Discharge conveyor | B800 belt conveyor | Side-discharge option available |
| Transport dimensions | 11,500 × 2,300 × 4,120 mm | Road-legal in most markets |
| Mobility | Tyre-mounted standard / crawler optional | Set-up time 1–2 hours |
| Max material strength | ≤320 MPa | Granite, basalt, iron ore, limestone |
Indicative Output vs Discharge Setting (PE-600×900)
| Closed side setting (mm) | Approx. output (t/h) * |
|---|---|
| 65 | 60–65 |
| 85 | 85–90 |
| 105 | 110–115 |
| 135 | 145–150 |
| 160 | 175–180 |
* Indicative figures for well-graded, dry material at bulk density ≈1.6 t/m³. Output falls with harder rock, higher moisture or a high fines content in the feed.
How the Mobile Jaw Crusher Plant Works: Five Steps？
Loading — excavator or loader tips run-of-quarry rock (≤ 500 mm) into the ZSW9638 hopper.
Feeding + pre-screening — grizzly bars remove fines and soil, then feed the crusher evenly across the 600 mm gape.
Primary crushing — the PE-600×900 reduces rock to 65–160 mm.
Conveying — the B800 belt discharges to stockpile or transfers to a mobile cone/impact station for shaping.
Screening (optional) — a 3YK1860 or 4YK1848 screen on a second chassis closes the circuit and splits 0–5 / 5–10 / 10–20 mm fractions.
Where This Mobile Jaw Crusher Fits Best
A 100–150 t/h mobile jaw crusher earns its keep wherever the rock moves, the contract is temporary, or the grid is unreliable:
Quarrying — limestone and granite aggregate for road base and concrete.
Mining — primary crushing ahead of a ball mill or secondary cone: gold, copper, iron ore.
C&D waste recycling — concrete and rubble into 0–31.5 mm recycled aggregate.
Infrastructure corridors — highway, railway and dam jobs where the plant follows the work face.
Off-grid sites — diesel–electric dual drive, as on our Ethiopia limestone and Namibia granite projects.
Tyre-Mounted or Crawler-Mounted Mobile Jaw Crusher?
Tyre-mounted is the default: cheaper, towed by a tractor unit, ideal where benches and haul roads are decent. Crawler-mounted costs more but earns it back on soft, rough or steep ground, tracking between benches under its own power — the right call in laterite, rainy-season sites or steep hard-rock quarries.
What Really Determines Mobile Jaw Crusher Output
Five variables decide whether you hit 100–150 t/h: rock hardness (limestone vs. basalt is a 30% swing), feed gradation (fines-rich feed chokes the chamber), moisture and clay (above ~8%, expect blocking unless you use the grizzly and a wider CSS), discharge setting (65 mm makes far less tonnage than 160 mm), and loading discipline — a starved crusher never reaches rated capacity. Send Baichy these five inputs and we will model your real tonnage before you order.
Mobile Jaw Crusher Operating Cost and Maintenance
Expect jaw-plate life of 3–6 months in abrasive granite at 10 hours/day, longer in limestone. Daily checks take 10 minutes: bolt torque, belt tension, lubrication, jaw-plate wear. Budget roughly USD 0.5–1.2 per tonne for wear parts plus energy. The welded frame and standard shim adjustment mean wear-part change-outs need no specialist tooling.
Why Baichy Heavy Industry
Baichy manufactures the whole chain — crushing, grinding and beneficiation equipment — so we deliver flow-sheet design, plant manufacturing, installation supervision, operator training, global delivery and long-term spare parts. We also build the secondary and screening chassis that bolt onto this primary unit, so your 100–150 t/h plant can grow into a full three-stage circuit without changing vendors.
100–150 TPH Mobile Jaw Crusher
Mobile Jaw Crusher FAQ
1. What is the real output of this 100–150 t/h mobile jaw crusher?
The rated band is 100–150 t/h. On medium-hard limestone with graded feed and a CSS of 105–135 mm you will see 110–150 t/h; on abrasive granite or sticky clay-bearing feed, plan for 80–110 t/h.
2. Can the PE-600×900 take 500 mm blasted rock directly?
Yes. The 600 × 900 mm gape accepts a maximum feed size of 500 mm, so normally blasted rock enters without manual breaking or pre-reduction.
3. Do I need a second chassis, or is the primary station enough?
For a 0–150 mm road-base product, the single YDPZ69-9638 station is enough. For shaped aggregate (0–5, 5–10, 10–20 mm), add a mobile cone or impact station plus vibrating screen — the standard three-chassis layout.
4. How long does installation and commissioning take?
No concrete foundation is required. Two operators can unfold, level and start the plant in 1–2 hours, with Baichy engineers providing remote or on-site commissioning and operator training.
5. Is diesel power available for off-grid sites?
Yes. The plant comes in diesel–electric dual-drive configuration or with an integrated generator set — the solution supplied for projects in Ethiopia and Namibia where grid power is unreliable.
Ready to Size Your Plant?
The ZSW9638 + PE-600×900 combination is the most proven route to dependable 100–150 t/h primary crushing on wheels. Whether you need a stand-alone mobile jaw crusher or a complete three-stage plant, send Baichy Heavy Industry your material type, feed size, target gradation and site conditions — our engineers will return a customised flow sheet, layout drawing and quotation within 24 hours.
Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Baichy Heavy Industry – Your Trusted Partner
To ensure optimal performance of your equipment, Baichy Heavy Industry offers:
- Professional on-site installation guidance
- Comprehensive operator training
- 24/7 technical support & maintenance services
Our complete after-sales service system guarantees long-term, stable operation of your machinery with minimal downtime.
Protect Your Rights – Only Use Official Channels
To avoid scams and ensure authentic support, contact us exclusively through:
• Official Website: www.baichychina.com
• WhatsApp: +8615093222637
• Email: [email protected]
Your satisfaction is our priority – expect prompt, professional service every time.
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