80-100 tph Jaw and Cone Crushing Plant
An 80-100 tph jaw and cone crushing plant is a two-stage compression circuit: a PE600x900 jaw crusher published at 90-180 t/h, a CS110 Symons cone crusher published at 110-250 t/h with its coarse chamber, and two YK screens that cut the finished aggregate. Baichy publishes this band as a fixed plant on the 80-120 t/h aggregate crushing production line page.
What Equipment Makes Up an 80-100 tph Jaw and Cone Crushing Plant?
Six items carry the published configuration for this band: one hopper, one feeder, the jaw stage, the cone stage and two screens.
| No. | Equipment | Model | Qty |
|---|---|---|---|
| A-1 | Hopper | LC3000×4000 | 1 |
| A-2 | Vibrating feeder | ZSW960×3800 | 1 |
| A-3 | Jaw crusher | PE600×900 | 1 |
| A-4 | Cone crusher | CS110 | 1 |
| A-5 | Vibrating screen | 2YK1860 | 1 |
| A-6 | Vibrating screen | 3YK1848 | 1 |
The ZSW960X3800 vibrating feeder is published with a 960x3800 mm trough, an 820 mm maximum feed size, 120-210 t/h and an 11 kW motor. Ten belt conveyors complete the published plant: two B800 units at 18 m and 21 m, two B650 units at 23 m, and six B500 units at 15 m and 10 m.
Jaw Crusher
Which Jaw Crusher Fits 80-100 tph: PE600x900 or PE750x1060?
Both jaw models are published inside this band, and the difference is the reserve the primary stage keeps above 100 t/h.
The PE600x900 jaw crusher is published with a 600x900 mm feed opening, a 500 mm maximum feed size, a 60-125 mm discharge range, 90-180 t/h of capacity, a 55 kW motor and 2500x2010x2350 mm overall dimensions. The PE750x1060 jaw crusher raises the feed opening to 750x1060 mm, the maximum feed size to 630 mm, the capacity to 110-380 t/h and the overall dimensions to 2630x2310x3110 mm, with a 110 kW motor.
Baichy names the PE600x900 in the published 80-120 t/h plant table and the PE750x1060 in its 90-110 t/h variant of the same line, so a 100 t/h duty sits inside both published ranges.
What Does the CS110 Cone Stage Add to an 80-100 tph Line?
The CS110 cone crusher is a Symons cone with a 1200 mm (4') crushing cone and a 110 kW motor, published in three chambers.
| Chamber | Discharge setting (mm) | Max feed (mm) | Capacity (t/h) | Motor (kW) |
|---|---|---|---|---|
| Coarse | 19–50 | 180 | 110–250 | 110 |
| Medium | 13–38 | 130 | 80–180 | 110 |
| Fine | 10–31 | 90 | 63–140 | 110 |
Baichy publishes a sizing allowance on the CS110 page: size on approximately 70%-80% of the suggested capacity. Applied to the coarse chamber that is about 77-200 t/h, so an 80-100 t/h duty sits in the lower part of the CS110 band rather than at its ceiling. The spring release system lifts the bowl and the fixed cone when tramp iron enters the chamber, which protects the main frame.
Screening and Conveying Sizing
The YK circular vibrating screen pair is published as a 2YK1860 with a 6000x1800 mm surface, two decks, 3-100 mm mesh and 65-586 t/h at 18.5 kW, and a 3YK1848 with a 4800x1800 mm surface, three decks, 3-100 mm mesh and 56-330 t/h at 18.5 kW.
Both published screen capacities sit above the 80-100 t/h plant output because screen oversize returns to the cone stage and adds circulating load to the closed circuit. The two screens carry two and three decks respectively, so the product cuts of a fixed crusher plant at 80 t/h come from deck mesh rather than from screen throughput. Mesh is published as 3-100 mm on both YK models, which keeps a 0-5 mm, 5-10 mm and 10-20 mm cut set inside the published range. The published flow runs primary crushing to about 150 mm, cone crushing to 30-50 mm and closed-circuit screening.
80-100 tph Jaw and Cone Crushing Plant
What Changes If the Site Moves or the Feed Gets Harder?
The same jaw and cone duty is also published as a wheel-mounted station, and the fixed plant below 80 t/h moves down one equipment size.
The 60-100 tph mobile jaw and cone crusher plant carries a PE500x750 jaw, a PYB900 cone, a 2/3/4YK1848 screen and a B650 conveyor inside one frame measuring 15800x2200x5850 mm, published at 27-163 t/h. Below this band Baichy publishes a 50-80 t/h crushing solution on a PE500x750 jaw, a CS75 cone and a 3YK1548 screen, and the 80-120 t/h page carries every fixed plant above 100 t/h.
FAQ: 80-100 tph Jaw and Cone Crushing Plant
1. How many crushers does an 80-100 tph crushing plant need?
Two: one jaw crusher for the primary stage and one cone crusher for the secondary stage, plus two vibrating screens. Baichy publishes this band as a PE600x900 jaw, a CS110 cone, a 2YK1860 screen and a 3YK1848 screen, with a third crushing stage added only when the product mix includes manufactured sand.
2. What is the maximum feed size for an 80-100 tph jaw and cone crushing plant?
500 mm with the PE600x900 jaw crusher, whose feed opening measures 600x900 mm. A PE750x1060 primary raises the maximum feed size to 630 mm if the quarry feed is coarser, at 110-380 t/h of published capacity.
3. What is the CS110 cone crusher capacity in an 80-100 tph line?
The CS110 is published at 110-250 t/h with the coarse chamber, 80-180 t/h with the medium chamber and 63-140 t/h with the fine chamber, all at 110 kW. Baichy publishes a sizing allowance of approximately 70%-80% of the suggested capacity, which puts the coarse chamber at about 77-200 t/h.
4. Which vibrating screen suits an 80-100 tph aggregate line?
The published configuration uses a 2YK1860 screen with a 6000x1800 mm surface and a 3YK1848 screen with a 4800x1800 mm surface, both with 3-100 mm mesh and 18.5 kW motors. The 2YK1860 carries two decks and the 3YK1848 three.
5. What information do I need for an 80-100 tph crushing plant quotation?
Send the material type, maximum feed size in mm, target capacity in t/h, product sizes in mm and site power supply in V and Hz. Baichy prices a crushing plant by configuration, because the screen decks, chamber type and belt lengths each move the figure.
Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Baichy Heavy Industry – Your Trusted Partner
To ensure optimal performance of your equipment, Baichy Heavy Industry offers:
- Professional on-site installation guidance
- Comprehensive operator training
- 24/7 technical support & maintenance services
Our complete after-sales service system guarantees long-term, stable operation of your machinery with minimal downtime.
Protect Your Rights – Only Use Official Channels
To avoid scams and ensure authentic support, contact us exclusively through:
• Official Website: www.baichychina.com
• WhatsApp: +8615093222637
• Email: [email protected]
Your satisfaction is our priority – expect prompt, professional service every time.
(Note: Beware of unauthorized third parties claiming to represent Baichy. Always verify through official contacts.)
