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The CS110 Symons Cone Crusheris a classic and widely utilized piece of equipment in small-to-medium-scale ore crushing production lines, primarily employed for secondary and tertiary crushing operations.
Applicable Materials: Suitable for crushing various ores and rocks with medium-to-high hardness, such as granite, basalt, river pebbles, iron ore, quartz, etc.
Crushing Principle: Employs the classic principle of inter-particle crushing (lamination crushing), ensuring high wear resistance in its consumable components (the bowl liner and mantle).• Stable Structure: The Symons series is renowned for its spring-release safety system, which automatically resets to protect the main frame whenever uncrushable objects (such as tramp iron) enter the crushing chamber.
• Versatile Chamber Types: As you noted, by swapping out different chamber types (liner configurations), the SC110 can flexibly adapt its operational role to meet diverse requirements—ranging from coarse crushing of large-sized feed to fine crushing of smaller-sized feed.
• Discharge Particle Shape: Thanks to the use of inter-particle crushing, the finished product features a high proportion of cubical particles and a relatively low content of flaky or needle-like particles.
Helpful Tip: Actual throughput is influenced by factors such as material hardness, moisture content, feed size distribution, and the uniformity of the feed rate. If you are currently selecting equipment for a production line, it is recommended to use a conservative estimate—specifically, the lower-to-mid range of the suggested capacity (approximately 70%–80%)—during your calculations to ensure an adequate safety margin.
| Model | CS110 | ||
|---|---|---|---|
| Cavity Type | Coarse | Medium | Fine |
| Crushing Cone Dia.(mm) | 1200(4') | 1200(4') | 1200(4') |
| Adjusting Range of Discharge Opening（mm） | 19-50 | 13-38 | 10-31 |
| Max feeding size (mm) | 180 | 130 | 90 |
| Motor Power(kw) | 110 | 110 | 110 |
| Capacity(t/h) | 110-250 | 80-180 | 63-140 |
| Overall Dimension(mm) | 2485×2050×2445 | 2485×2050×2445 | 2485×2050×2445 |
| NO. | Product Name | Model | Quantity |
|---|---|---|---|
| 1 | Vibrating Feeder | ZSW9638 | 1 |
| 2 | Jaw Crusher | PE600x900 | 1 |
| 3 | Cone Crusher | CS110 | 1 |
| 4 | Cone Crusher | CS160 | 1 |
| 5 | Vibrating Screen | 4YK1860 | 1 |
| 6 | Belt Conveyor | B800 | 3 |
| 6 | Belt conveyor | B650 | 6 |
Thanks to its high capacity, adaptability to hard materials, and operational stability, the Symons CS110 cone crusher typically serves as the "core crushing engine" within stone processing and mining production lines.
Specifically, its role within a production line can be summarized in the following five aspects:
1. Core Secondary or Tertiary Crushing (Medium-to-Fine Crushing): In typical production line workflows (e.g., Jaw Crusher + Cone Crusher + Vibrating Screen), the CS110 occupies a central position.
2. The "Nemesis" of Hard/Highly Abrasive Rocks: When a production line processes materials characterized by high hardness and strong abrasiveness—such as granite, basalt, river pebbles, or iron ore—the role of the CS110 is indispensable.
• Compared to impact crushers (where wear parts suffer rapid abrasion when processing hard rock), the CS110 utilizes a "laminating" crushing principle and wear-resistant liners; this results in lower wear costs and longer continuous operating times, making it the key component for ensuring uninterrupted production line operation.3. The "Benchmark" for Production Capacity: It is capable of supporting a stone production line with an hourly output ranging from 150 to 250 tons. The overall output of the production line is often determined by the throughput capacity of the cone crusher.
4. Enhancing Product Particle Shape (Laminating Crushing Effect): Within the crushing chamber, material particles are subjected to mutual compression; this helps to eliminate internal micro-cracks within the material, resulting in a higher proportion of cubical-shaped aggregate and a reduced percentage of flaky or needle-like particles.
5. The Production Line's "Safety Guardian" (Spring Safety System): The CS110's spring system allows the support bowl and fixed cone to automatically lift when tramp iron enters the chamber, quickly resetting to their original position once the foreign object has been discharged. This automatic tramp iron protection prevents major accidents—such as shaft breakage or motor damage—thereby safeguarding the assets and integrity of the entire production line.
• Configuration A (Construction Aggregate Line): Feeder -> PE750x1060 Jaw Crusher -> CS110 (Coarse/Medium Crushing Chamber) -> Vibrating Screen -> Finished Product (1-2 / 1-3 Sized Aggregate)
• Configuration B (High-Hardness Sand Making Line): Feeder -> Jaw Crusher -> CS110 (Medium Crushing Chamber) -> CS110 (Fine Crushing Chamber) or VSI Sand Maker -> Vibrating Screen -> Manufactured Sand
Summary: Without a high-efficiency cone crusher like the CS110, production lines processing hard rock would face issues such as extremely high operating costs (due to frequent parts replacement) or an inability to achieve target production output. It serves as the pivotal component for ensuring that a production line operates with low costs, high efficiency, and consistently high-standard finished products.
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