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CS110 Cone Crusher Capacity and Its Role in Granite Crushing Lines

2024-12-03 13:04:33
Baichy Heavy Industry
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CS110 Cone Crusher

CS110 Cone Crusher 

The CS110 cone crusher is a 1200 mm (4 ft) Symons-type cone crusher rated at 110 kW, for secondary and tertiary crushing. Baichy publishes the Symons 4ft cone crusher capacity as 110-250 t/h with the coarse cavity, 80-180 t/h with the medium cavity and 63-140 t/h with the fine cavity, and lists granite among its applicable materials.

What Is the Capacity of the CS110 Cone Crusher?

Model Cavity Type Crushing Cone Dia. (mm) Discharge Opening Range (mm) Max Feed Size (mm) Motor Power (kW) Capacity (t/h) Overall Dimension (mm)
CS110 Coarse 1200 (4') 19–50 180 110 110–250 2485×2050×2445
CS110 Medium 1200 (4') 13–38 130 110 80–180 2485×2050×2445
CS110 Fine 1200 (4') 10–31 90 110 63–140 2485×2050×2445

Table notes: values are reproduced as published; column headings are re-typeset for the web layout.

Those are published capacity figures, not measured site results. Baichy states that actual throughput is influenced by material hardness, moisture content, feed size distribution and the uniformity of the feed rate, and recommends sizing from the lower-to-mid range of the published capacity, approximately 70%-80%, as a conservative estimate.

Structural diagram of the Symons cone crusher

Structural diagram of the Symons cone crusher

Can the CS110 Cone Crusher Be Used in a Granite Crushing Line?

Yes, the CS110 cone crusher is published as suitable for medium-to-high hardness rock including granite, and Baichy places it in the secondary or tertiary stage behind a jaw crusher. Granite is a hard, strongly abrasive rock, and the CS110 crushes it by lamination between the bowl liner and the mantle rather than by the high-speed impact action that wears impact and hammer crushers quickly on this material.

Two published configurations show where the CS110 sits in a granite line. Configuration A: vibrating feeder, PE750x1060 jaw crusher, CS110 with the coarse or medium cavity, vibrating screen, then finished 1-2 and 1-3 aggregate. Configuration B: vibrating feeder, jaw crusher, CS110 with the medium cavity, then a second CS110 with the fine cavity or a VSI sand maker, a vibrating screen, and manufactured sand.

The practical limit on the CS110 in granite is the feed size, not the rock type. Maximum feed size is 180 mm in the coarse cavity, 130 mm in the medium cavity and 90 mm in the fine cavity, so the CS110 is a secondary or tertiary machine and needs a screen ahead of it to hold the cone feed inside that window.

Typical Granite Line Configuration with a CS110 Cone Crusher

Baichy's CS110 product page lists this configuration in its 100-150 t/h plant section, with the CS110 on medium crushing duty and a CS160 closing the circuit. One ZSW9638 vibrating feeder, one PE600x900 jaw crusher, one CS110 cone crusher, one CS160 cone crusher, one 4YK1860 vibrating screen and nine belt conveyors, three B800 and six B650, make up the line.

No. Equipment Model Qty
1 Vibrating Feeder ZSW9638 1
2 Jaw Crusher PE600×900 1
3 Cone Crusher CS110 1
4 Cone Crusher CS160 1
5 Vibrating Screen 4YK1860 1
6 Belt Conveyor B800 3
7 Belt Conveyor B650 6

Table notes: models and quantities as published; the two conveyor rows are numbered 6 and 7 here although the source lists both under row 6.

How Do You Size a CS110 Cone Crusher for a Granite Project?

Size a CS110 cone crusher from three numbers: the largest granite lump going into the cone, the target finished tonnage, and the closed-side setting the product needs. Published capacity gives the starting point, and the 70%-80% factor gives the design band.

For a coarse-cavity CS110, 70%-80% of the published 110-250 t/h gives a design band of 77-200 t/h [derived from the published range]. For a medium-cavity CS110, 70%-80% of 80-180 t/h gives 56-144 t/h [derived from the published range], which covers the 100-150 t/h configuration above. If granite feed to the cone runs above 180 mm, screen it out or move up to a larger cone instead of widening the setting.

Baichy also states the CS110 can support a stone production line with an hourly output ranging from 150 to 250 tons, with the cone crusher's throughput determining line output.

Simons cone crusher site for a Saudi Arabian client

Symons cone crusher site for a Saudi Arabian client

FAQ: CS110 Cone Crusher Capacity in Granite

1. What is the capacity of the CS110 cone crusher in granite?

The published CS110 cone crusher capacity is 110-250 t/h with the coarse cavity, 80-180 t/h with the medium cavity and 63-140 t/h with the fine cavity. Actual output varies with granite hardness, moisture content, feed size distribution and feed uniformity.

2. Can the CS110 cone crusher crush granite?

Yes. Granite is published as an applicable material for the CS110 cone crusher. The CS110 crushes by lamination between the bowl liner and the mantle, which holds up better on hard, abrasive granite than the impact action used by impact and hammer crushers.

3. What is the maximum feed size of the CS110 cone crusher?

The CS110 cone crusher takes a maximum feed size of 180 mm in the coarse cavity, 130 mm in the medium cavity and 90 mm in the fine cavity. Feed above the cavity limit should be screened out ahead of the cone.

4. How many CS110 cone crushers does a 100-150 t/h granite line need?

One CS110 cone crusher, in Baichy's published 100-150 t/h configuration. That line pairs a PE600x900 jaw crusher, the CS110 on medium crushing duty and a CS160 cone crusher, with a 4YK1860 screen sizing the finished aggregate.

5. Which crushing stage does the CS110 cone crusher serve in a granite line?

The CS110 cone crusher serves the secondary or tertiary stage. Its 180 mm coarse-cavity feed limit puts it behind a jaw crusher, and a second CS110 with the fine cavity or a VSI sand maker can follow it when the line also produces manufactured sand. 

Baichy Heavy Industry

Baichy Heavy Industry

Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.

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