Gold Ore Crushing | PE Jaw Crusher - Baichy Heavy Industry

In the gold mining process, crushing directly impacts production efficiency and economic benefits. However, traditional crushing equipment often faces challenges such as high dust pollution, high energy consumption, and rapid wear. This is especially true when ore dust content is high (e.g., 10 ppm) and the required particle size is strict (e.g., 4 mm). Conventional equipment struggles to balance efficiency and environmental performance.

To address this industry pain point, Baichy Heavy Industry has launched the PE jaw crusher (specialized for gold mines). Designed specifically for high-value gold ores, it achieves ultra-low dust emissions while ensuring efficient crushing, helping mining companies reduce costs and increase efficiency!

Gold Ore Crushing Challenges， Pe Jaw Crusher Production Line

Why does gold ore crushing require specialized equipment?

1. Difficulty in dust control: Gold ore is often associated with fine-grained gangue, which easily generates dust during crushing, impacting worker health and environmental compliance.

2. High wear costs: Gold ore has uneven hardness (e.g., quartz veins), resulting in a short lifespan for conventional jaw plates, and frequent replacement increases downtime costs.

3. Strict particle size requirements: Too coarse affects beneficiation recovery, while too fine increases energy consumption, requiring precise discharge control (e.g., 4mm).

PE jaw crusher solution:

• Dust emissions as low as 5ppm (standard with pulse bag filter and three-stage sealing)

• High-manganese steel jaw plates specifically designed for gold mining (40% increased wear resistance, suitable for high-hardness ores) with hydraulic adjustment

• Discharge particle size (4mm±0.5mm, precisely controllable)

Core Advantages of PE jaw crushers

1. Efficient crushing and stable production capacity

• Processing capacity: 30-50 tons/hour (measured in gold mine conditions)

• Large feed opening design: Maximum feed size of 350mm, reducing pre-crushing steps.

• Intelligent overload protection: Nitrogen hydraulic system automatically resets to prevent material jamming and damage to the equipment. 2. Ultra-low dust, green production

• Multi-stage dust removal system: Pulse bag dust removal and atomization dust suppression are optional, with emissions exceeding environmental standards.

• Enclosed structure: Combined with negative pressure dust collection technology, dust concentration in the working environment is reduced by 80%.

3. Long-lasting and durable, worry-free and cost-saving

• Specialized wear-resistant parts: Optimized material formula for gold-bearing ores, jaw plate life reaches 6-12 months.

• Modular design: Quick-release replacement of key components reduces maintenance time by 50%.

Real Application Cases

South African gold mine project:

Original pain point: Conventional crusher dust levels exceeded the standard (15ppm), and jaw plates wore out within 3 months.

PE jaw crusher performance:

✔ Dust reduced to below 5ppm, passing environmental inspection on the first try.

✔ Output stabilized at 4mm, cyanide leaching rate increased by 8%.

✔ Wear-resistant part life extended to 9 months, saving over 200,000 yuan in annual maintenance costs. Customized Service and Support

Baichy Heavy Industry offers comprehensive gold ore crushing solutions:

✔ Free ore sample testing: Optimize equipment parameters based on your ore characteristics (hardness, sulfur content, etc.).

✔ Flexible configuration: Optional intelligent modules such as remote monitoring and automatic lubrication systems are available.

✔ 24-month warranty: Covers core components, with 48-hour response from after-sales engineers.

Meeting the stringent requirements of gold ore crushing, PE jaw crushers, with their core values of high output, low dust, and long life, have become the preferred equipment for many large gold mining companies at home and abroad.