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How To Achieve Fine Grinding With A 97% Pass Rate At 37 Microns?

2025-08-07 11:08:05
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Autogenous Ball Mill System, Ball Mill Quote, 37 Micron Grin

 

In the mineral processing and powder industries, autogenous ball mills are key equipment for fine grinding. This article provides detailed configuration options and quotes for autogenous ball mills that meet the 37 micron and 97% pass rate requirements.

Customer Needs Analysis

Based on customer requirements:

• Target particle size: 37 microns (D97)

• Required pass rate: 97%

Process type: Autogenous ball mill

This type of fineness requirement falls within the medium-to-high precision grinding category and is commonly used in high-value-added mineral processing, specialty ceramic raw material preparation, and other fields. Autogenous Ball Mill System Configuration

1. Main Equipment Selection

A Φ3.2×4.5m overflow ball mill is recommended, equipped with:

• Main Motor: 1600kW

• Reducer: Hardened reducer

• Bearings: Double-shoe support structure

2. Classification System

To achieve precise particle size control, the following configuration is recommended:

• Turbine Classifier: Processing capacity matches the main machine output

• Secondary Classification System: Ensures a 97% pass rate at 37 microns

3. Auxiliary Equipment

• Feeding System: Variable Frequency Drive Feeder

• Dust Removal System: Pulse Bag Dust Collector

• Automation Control System: PLC Centralized Control

Technical Advantages

• Precision Classification: Utilizes secondary classification technology to ensure a consistent 97% pass rate at 37 microns

• Energy-Saving Design: Optimized grinding media ratio reduces energy consumption by 15-20% compared to traditional systems

• Intelligent Control: Online particle size monitoring + automatic adjustment system reduces human intervention.

• Low Maintenance Cost: Key components utilize wear-resistant materials, extending service life by 30%.

Project Implementation Recommendations

• Preliminary Testing: Small-scale grinding trials are recommended to determine optimal process parameters.

• Customized Design: Adjust system configuration based on raw material characteristics (hardness, moisture content, etc.).

• After-Sales Service: Select a supplier offering a two-year warranty and regular maintenance.

Achieving fine grinding with a 97% pass rate at 37 microns requires specialized equipment configuration and process control. Customers are advised to engage in in-depth consultation with experienced ball mill system suppliers to obtain precise quotes and technical solutions tailored to their specific material characteristics.

For a detailed quote and technical solution tailored to your specific needs, please contact our engineering team. We will provide professional selection advice and the most cost-effective solution.

 

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Further reading:

How To Reduce The Energy Consumption Of Ball Mill? 5 Practical Energy-Saving Tips

How To Improve Ball Mill Efficiency? 5 Practical Tips

Ball Mill Maintenance Guide : 10 Key Methods To Extend Life

How To Choose A Suitable Ball Mill Model?

 

 

 

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