PE600x900 Jaw Crusher
A granite crushing plant in Southeast Asia previously suffered severe production losses due to undersized crushing equipment. After upgrading to the Baichy PE600×900 jaw crusher, monthly downtime dropped from 3 days to under 0.5 days, and annual operating costs fell by approximately $18,580.
| Before Upgrade | After Upgrade |
| Small jaw crusher processing feed up to 500 mm | PE600×900 jaw crusher, 600×900 mm feed opening |
| 3 days downtime per month from overloading | Under 0.5 days downtime per month |
| 750 tons monthly production loss | 27,000 tons average monthly output |
| Direct economic losses exceeding $17,670 | ~$18,580 annual operating cost savings |
Key Results at a Glance:
| Metric | Value |
| Equipment Payback Period | ~4 months (including commissioning) |
| Average Monthly Output | 27,000 tons |
| Downtime Reduction | 83% |
| Annual OpEx Savings | $18,580 |
1. Key Parameters and Customer Benefits (ISO9001 Certified)
| Equipment Parameter | Direct Customer Benefit | Verification (SE Asia Project) |
| Feed Opening: 600×900 mm | Accepts hard materials ≤500 mm; eliminates secondary pre-crushing | Granite feed size 450–500 mm, fed directly |
| Capacity: 50–80 t/h | Meets 750–1,200 t/day for small to medium aggregate yards | Actual sustained 75 t/h (12-hour shift) |
| Unit Energy: 11 kWh/t | 12% below regional average (12.5 kWh/t); cuts annual electricity cost | 324,000 t/yr baseline; verified on-site metering |
| Jaw Plate Life: 6 months | 71% longer than competing plates; reduces annual replacement downtime by 15 days | Competitor plates last 3.5 months (3 replacements/yr vs. 2) |
Combined annual operating cost reduction: $18,580 — verified across electricity, downtime recovery, and wear-part replacement cycles.
2. Configuration Options
Standard Edition — 27,000–36,800
• Standard high-manganese jaw plates
• IE2 motor
• Manual lubrication system
• Best for: fixed-site installations, moderate maintenance frequency
The Southeast Asia project started with this configuration and recovered 65% of equipment cost within six months.
Premium Edition — 36,800–41,200
• Wear-resistant alloy jaw plates
• IE3 high-efficiency energy-saving motor
• Automatic lubrication system
• Remote monitoring with fault alerts
• Best for: 24/7 continuous operation, large-scale projects
Reduces annual wear-part costs by an additional 40% and lowers unexpected downtime probability by 80%.
PE600x900 Jaw Crusher
3. Actual Performance Data (Jan–Jun 2025)
| Item | Value |
| Equipment Investment | $33,600 (Standard Edition + basic installation) |
| Average Monthly Output | 27,000 tons |
| Average Monthly OpEx | Electricity 2,920+Wearparts1,250 = $4,170 |
| Average Monthly Net Profit | 10,570(basedonlocalaggregatepriceof5.60/t, net of raw material and labor) |
| Equipment Payback Period | ~3.2 months operational, ~4 months including installation and commissioning |
Stationary-crushing-production-line
4. Commercial & Technical FAQ
Q1: What accounts for the price difference within the 27,000–41,200 range?
The core differences lie in the jaw plate material (standard high-manganese steel vs. wear-resistant alloy), motor energy-efficiency rating (IE2 vs. IE3), and operating system (manual lubrication vs. automatic lubrication + remote monitoring). The Premium Edition can reduce annual wear-part costs by 40% and lower unexpected downtime probability by 80%.
Q2: What materials is the PE600×900 suitable for?
It handles materials with compressive strength ≤160 MPa, including granite, basalt, limestone, and iron ore. In the Southeast Asia project, the crushed granite output has uniform particle size distribution ≤120 mm, meeting all secondary crushing feed requirements.
Q3: What services are included with purchase?
The standard package includes free on-site installation and commissioning plus a 12-month warranty on core components. The premium package adds one year of free remote O&M support and complimentary labor for the first jaw plate replacement.
Q4: How is the payback period calculated?
Payback Period = Total Equipment Investment / Monthly Net Profit. Using verified project data: 33,600/10,570 ≈ 3.2 months of operation. Factoring in installation and commissioning, the equipment fully pays for itself in approximately 4 months.
Q5: How does the PE600×900 compare to competing models?
It delivers a 12% reduction in unit energy consumption and a 71% longer jaw plate service life, yielding approximately $18,580 in annual operating cost savings. All parameters are verified by ISO9001 certification and actual field test data — no exaggerated claims.
