Infrastructure construction, real estate projects, and urban expansion are booming in Dubai and surrounding areas, driving a strong demand for high-quality sand and gravel aggregates. A mobile crushing plant with a capacity of 200-300 tons per hour offers a perfect balance between investment cost and output efficiency, meeting the aggregate supply needs of medium- to large-scale projects while offering unparalleled mobility, allowing it to move quickly between construction sites and significantly reducing material transportation costs.
1. Recommended Core Equipment Models and Complete Technical Specifications
For a processing capacity of 200-300 tons per hour, we recommend a multi-model combination solution to accommodate the crushing needs of different materials (granite, basalt, limestone, and construction waste). Detailed specifications for two popular configurations are listed below:
Option A: Jaw Crusher + Impact Crusher Combined Unit (Suitable for High-Hardness Rocks)
This solution combines a mobile jaw crusher for primary crushing and a mobile impact crusher for secondary and secondary crushing and shaping, resulting in an excellent final product shape.
• Model Example
1: Mobile Jaw Crusher (for Primary Crushing)
◦ Feed Opening Size: 750 × 1060 mm
◦ Core Crusher: PE750x1060 Jaw Crusher
◦ Maximum Feed Size: ≤630 mm
◦ Processing Capacity: 110-380 tons/hour (depending on material properties and discharge configuration)
◦ Power: Diesel Engine / Electric Motor (optional)
◦ Conveyor Belt: Main Conveyor Belt Width 1000 mm
◦ Other Features: Vibrating Feeder, Pre-Screening Device, Hydraulic Control System, Remote Control
• Model Example
2: Mobile Impact Crusher (for Secondary and Tertiary Crushing)
◦ Core Crusher: PF1315 Impact Crusher
◦ Maximum Feed Size: ≤500 mm (recommended for primary crushed material)
◦ Processing Capacity: 130-220 tons/hour
◦ Finished product shape: Cubic, uniform particle size
◦ Power: Diesel engine / Electric motor (optional)
◦ Features: Equipped with a material screening and recirculation system, creating a closed-circuit circulation system to ensure that the finished product meets the required size.
Option B: cone crusher + screening station combination unit (suitable for extremely hard, abrasive rocks)
For crushing extremely hard materials such as basalt and river pebbles, a cone crusher is a more wear-resistant and economical choice.
• Model example: Mobile cone crushing station
◦ Core crusher: HP400 single-cylinder hydraulic cone crusher
◦ Maximum feed size: ≤215 mm (recommended for primary crushed material)
◦ Processing capacity: 135-600 tons/hour
◦ Power: Diesel engine / Electric motor (optional)
◦ Features: Hydraulically adjustable discharge opening, iron overload protection, and extremely high stability, suitable for long-term, high-intensity operations.
2. Quote Analysis: FOB Major Chinese Ports vs. CIF Dubai Jebel Ali Port
The price of a mobile crushing plant is significantly affected by its configuration, brand, technical content, and current steel prices. The following quotes are market estimates; the specific price should be determined based on your final configuration.
• FOB Price (Free on Board):
◦ The FOB price of a single unit (such as a mobile jaw crusher or a mobile impact crusher) is typically between US$350,000 and US$650,000.
◦ The total FOB price of a complete integrated production line (jaw crusher + impact crusher/cone crusher) may be between US$700,000 and US$1.2 million.
◦ Note: The FOB price includes all costs associated with manufacturing and commissioning the equipment, shipping it to major Chinese ports such as Shanghai, Qingdao, and Tianjin, and loading it onto the receiving vessel. Ocean freight and insurance are the buyer's responsibility.
• CIF Price (Cost, Insurance, and Freight):
◦ The CIF Dubai Jebel Ali Port price for a single unit is estimated to be between US$400,000 and US$750,000.
The estimated CIF price for a complete production line is approximately US$850,000 to US$1.4 million.
Note: The CIF price includes equipment costs, international shipping costs, and cargo insurance. This price is upon arrival at Dubai Port, but does not include customs clearance, taxes, and land transportation costs at the destination port.
Key factors influencing price: The presence of a screening machine, dust removal system, generator brand, number of conveyors, and intelligent remote control system will significantly impact the final quote.
3. Delivery Time and Warranty
• Standard Delivery Time:
After receiving the deposit and confirming all technical details, the production lead time for a standard model is approximately 60-90 business days.
For busy orders or unusual configurations, this time may extend to 120 days.
Ocean shipping from major Chinese ports to Dubai typically takes 20-30 days.
Total delivery time recommendation: Allow at least 3-4 months from order placement to equipment arrival at Dubai Port. • Warranty Period:
◦ The industry standard warranty period is 12 months (starting from the date the equipment leaves the port).
◦ The warranty covers quality defects caused by raw materials and manufacturing processes. Normal wear and tear of wearing parts (such as jaw plates, blow bars, and side guards) is generally not covered.
◦ Some high-quality suppliers may offer longer warranties on core components (such as the mainframe and spindle).
4. Power Type: Electric or Diesel? The Golden Rule in the Dubai Market
For Dubai and the Middle East, power selection is crucial, directly impacting operating costs and flexibility.
• Diesel Power:
◦ Advantages: Extremely flexible, independent of site power supply, ideal for mining projects in remote areas or new construction sites. Plug-in operation allows for extremely fast deployment.
◦ Disadvantages: High operating costs (dependent on diesel prices), high noise and exhaust emissions, and relatively high maintenance requirements.
◦ Suitable Applications in Dubai: Off-site mining sites without a stable power grid, frequently mobile contracting projects, and as a backup power source. • Electric Power:
◦ Advantages: Extremely low operating costs, with energy costs only 1/3 to 1/2 of diesel. Smooth operation, low noise, virtually zero on-site emissions, environmentally friendly, and simple maintenance.
◦ Disadvantages: Site requirements require a stable external power grid or a large, in-house generator, and mobility is limited by cable length.
◦ Suitable for Dubai applications: Long-term stone quarries with a fixed power source, urban construction waste disposal projects with strict environmental requirements, and customers seeking to significantly reduce long-term operating costs.
Our Recommendation: For the Dubai market, a diesel-electric hybrid system is the most popular and cost-effective solution. The machine can use grid power via an external cable to save costs, or switch to its own diesel engine when needed to maintain mobility. This configuration provides maximum operational flexibility.
Baichy Heavy Industry – Your Trusted Partner for Seamless Equipment Operation
To ensure optimal performance of your equipment, Baichy Heavy Industry offers:
- Professional on-site installation guidance
- Comprehensive operator training
- 24/7 technical support & maintenance services
Our complete after-sales service system guarantees long-term, stable operation of your machinery with minimal downtime.
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To avoid scams and ensure authentic support, contact us exclusively through:
• Official Website: www.baichychina.com
• WhatsApp: +8615093222637
• Email: [email protected]
Your satisfaction is our priority – expect prompt, professional service every time.
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