In today's era of accelerating urbanization, the management of construction waste has evolved from a mere environmental challenge into a high-value resource recycling industry. Addressing client demands for screening equipment with capacities ranging from 80 to 200 tons per hour—available in both crawler-mounted and wheeled configurations, and featuring 2-to-3-layer screening capabilities—Baichy Heavy Industry offers mobile crushing and screening technology that stands as the optimal closed-loop solution for the reduction and resource utilization of construction waste.
I. Core Equipment: Baichy Mobile Screening Station (80–200 TPH)
Baichy Heavy Industry’s mobile screening station is engineered specifically for complex operating environments, serving as the critical link between the crushing stage and the production of finished aggregates. This equipment perfectly aligns with client requirements regarding throughput and configuration, offering exceptional operational flexibility.
Crawler Screening Plant
Mobile Tire Screening Station
1. Dual-Mode Drive: Crawler-Mounted vs. Wheeled
| Drive Type | Applicable Scenarios | Core Advantages | Relocation Efficiency |
| Crawler-Mounted | Demolition sites, muddy mining areas, mountainous terrain | Full hydraulic drive; low ground pressure (minimizes road surface damage) | In-situ steering; ready for immediate use upon arrival |
| Wheeled (Tire) | Urban outskirts, sites requiring frequent inter-regional relocation | Semi-trailer towing; compliant with highway transportation regulations | Towed by tractor unit; rapid deployment into production |
2. Precise Classification: Customized 2-Layer / 3-Layer Screening
Vibrating Screen
• Flexible Configuration: Depending on the intended application of the finished product, the unit can be equipped with either a 2-layer or a 3-layer high-efficiency vibrating screen.
• Finished Product Specifications: Capable of precisely sorting aggregates into multiple size grades, such as 0–5mm (recycled sand), 5–10mm, 10–20mm, and 20–30mm.
• Application Fields: Fully covers high-demand scenarios such as construction backfilling, raw materials for non-fired bricks, and sub-base paving for roadways.
3. Performance Parameters & Durability
• Processing Capacity: Standard models maintain a stable throughput of 80–200 TPH (tons per hour).
• Scalability: For large-scale projects, the system supports modular upgrades, allowing the maximum processing capacity to exceed 500 TPH.
• Material & Craftsmanship: The screen mesh is constructed from high-manganese steel and features an anti-clogging hole design, ensuring continuous operation even when processing high-moisture materials (Reference Standard: GB/T 15774-2018 — *Test Methods for Vibrating Screens*).
II. The "Golden Duo": Integrated Crushing & Screening Production Line
Screening alone is insufficient to process large blocks of concrete; therefore, Baichy recommends a "three-in-one" solution comprising a Jaw Crusher, an Impact Crusher, and a Screening Unit. This represents the industry's most efficient process route for handling construction waste, yielding finished products of the highest quality.
Schematic Diagram of the Tire-type Mobile Crushing and Screening Production Line Process
Standard Process Flow (The Five-Step Method):
1. Primary Crushing (Mobile Jaw Crusher): A vibrating feeder conveys large blocks of construction waste uniformly into the jaw crusher, where they undergo coarse crushing to a size of <150mm.
2. First-Stage Iron Removal: The conveyor belt is equipped with an integrated magnetic separation device that automatically extracts steel rebar and iron wire, thereby protecting downstream equipment.
3. Secondary Shaping (Mobile Impact Crusher): This stage utilizes impact energy to crush the material, rounding the edges of the aggregates to increase their cubicity and compressive strength.
4. Fine Screening (The Core Stage): The processed material enters the Baichy Mobile Screening Station, where it is precisely classified according to particle size.
5. Finished Product Stockpiling: Aggregates of different specifications are conveyed to designated areas for stockpiling.
III. Core Advantages of Choosing Baichy Heavy Industry
Baichy Heavy Industry offers more than just equipment; we provide comprehensive, one-stop "Green Mining" solutions that adhere to international standards.
1. Eco-Friendly & Green (ISO Compliant):
◦ Equipped with a pulse dust removal system and high-pressure spray nozzles, ensuring dust concentration levels remain within national regulatory limits.
◦ Features an installed soundproof enclosure that keeps operational noise below 85dB, meeting environmental requirements for urban night-time construction projects (Reference Standard: GB 12523-2011).
2. Intelligent Control:
◦ Utilizes a Siemens PLC centralized control system, offering dual-mode operation via both a touchscreen interface and a wireless remote control.
◦ Provides real-time monitoring and early warning alerts for critical parameters, such as main shaft temperature, motor current, and conveyor belt misalignment.
3. Dual Power Capability:
◦ When grid power is available, the unit utilizes external electricity to minimize operating costs; in areas without grid access, it automatically switches to a diesel generator set to ensure uninterrupted operation.
4. Global Service Network:
◦ We provide comprehensive lifecycle support—ranging from solution design and foundation blueprint drafting to installation, commissioning, and operator training.
IV. Application Scenarios and Market Prospects
The scope of application for Baichy’s mobile screening solutions is continuously expanding, extending beyond mere construction waste processing into various infrastructure sectors:
• Urban Renewal: Renovation of aging residential communities and recycling of demolition waste.
• Road Maintenance: Recycling of Reclaimed Asphalt Pavement (RAP) materials from road milling operations.
• Mining Operations: Pre-screening of iron ore and limestone.
• Sand & Aggregate Production: Final product screening for river pebbles and granite.
About of Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Our advantages:
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
Official Website Customer Service
https://wa.me/+8615093222637
Email: [email protected]
We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
V. FAQ: Customers' Most Common Questions
Below are answers to frequently asked questions regarding "mobile screening stations" and "construction waste processing," designed to assist you in making a quick and informed decision:
Q1: How many tons of construction waste can this mobile screening station process in a single day?
A: Based on a standard 8-hour workday, Baichy’s 80–200 TPH (tons per hour) equipment has a daily processing capacity ranging from approximately 640 to 1,600 tons. If a two-shift system is implemented, the daily output can be doubled.
Q2: Can the processed recycled aggregates be sold directly? What is their market acceptance level?
A: Absolutely. Aggregates that have undergone shaping by Baichy’s impact crushers and grading by our screening stations feature excellent particle shape and optimal gradation. They are widely utilized in road sub-bases, permeable paving bricks, and the production of concrete grades up to C30—areas where market demand is substantial.
Q3: Is the equipment prone to breakdowns in harsh environments, such as demolition sites?
A: Baichy’s equipment features specialized structural reinforcements designed specifically for harsh operating environments. Critical components are fabricated using high-strength welded steel plates, the screen meshes are made of highly wear-resistant high-manganese steel, and the units are equipped with overload protection and automatic lubrication systems—resulting in an extremely low failure rate.
Q4: If I wish to ship the equipment overseas, do you provide installation services?
A: Yes, we do. Baichy Heavy Industry boasts a mature overseas service team capable of providing remote video guidance or dispatching engineers to the site for installation and commissioning, thereby ensuring the equipment meets operational standards upon startup.
Q5: In addition to screening, what other equipment is required to form a complete production line?
A: We recommend pairing the unit with a mobile jaw crusher (for primary crushing) and a mobile impact crusher (for secondary crushing). Baichy offers comprehensive joint commissioning services for the entire equipment fleet, achieving seamless integration across the "feeding–crushing–screening–conveying" workflow.
Q6: Approximately how long is the investment payback period for this equipment?
A: Taking construction waste as an example: after deducting costs for labor, fuel consumption, and depreciation, profitability is typically achieved after processing 150,000 to 200,000 tons of waste (approximately 3 to 6 months, depending on specific operating conditions). The exact timeframe is also contingent upon local raw material acquisition costs.
Conclusion:
Waste is merely a resource out of place. Baichy Heavy Industry is dedicated to breathing new life into every piece of construction waste through innovative mobile crushing and screening technologies. If you are seeking efficient, durable, and high-ROI equipment for construction waste processing, our 80–200 TPH mobile screening solution serves as the ideal starting point.
Inquire now to receive a customized equipment quotation and a comprehensive plant setup proposal!
