Baichy Heavy Industrial Machinery Co., Ltd
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PFW1210 European impact crusher added for aggregate shaping — not sand making. Delivers 3 cubical stone grades (0-9mm, 9-13mm, 13-25mm) with high reduction ratio and consistently low flakiness index.
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Equipment configuration |
Hopper | ZSW9638 Vibrating Feeder | PE600×900 Jaw Crusher | CS110 Symons Cone Crusher | 2YK1860 Vibrating Screen | PFW1210 Impact Crusher | 3YK1848 Vibrating Screen | Belt Conveyors (7 units) |
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Closed-circuit |
3-stage closed circuit, dual return loops. 100% controllable finished size. |
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Raw materials |
Applicable to 120+ ore types including limestone, granite, basalt, river stone, dolomite. |
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Feed Size |
≦ 500mm |
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Capacity |
100-150t/h |
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Finished product |
0–9mm | 9–13mm | 13–25mm (three cubical aggregate grades) |
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Design requirements |
1. Required production capacity (t/h) 2. Raw material type, hardness, and abrasiveness 3. Maximum feed size (mm) 4. Target finished product size(s) |
We specialize in the production of vibrating feeders, used for uniform and continuous feeding in industries such as sand and gravel production lines, mineral processing, and building materials. The equipment has a large processing capacity, stable operation, and is compatible with various crushers.
YK series vibrating screens are widely used in quarries for screening sand and gravel, as well as product grading in industries such as coal dressing, ore dressing, building materials, power, and chemical industry. Its efficient and stable screening performance has been recognized by the majority of users.
In the fields of mining crushing, construction waste treatment, etc., small jaw crushers are gradually becoming the preferred equipment for small and medium-sized crushing operations due to their compact structure, flexible configuration and excellent crushing efficiency. Compared with traditional large jaw crushers, small jaw crushers not only have lower investment costs, but also can adapt to more complex operating environments.
The PFW1210's role is shaping and secondary size reduction, not primary crushing. It receives 5-50mm feed from the CS110 via the 2YK1860 screen and uses high-speed rotor impact — hammer blow combined with impact plate rebound — to transform angular cone-crusher output into cubical, well-graded aggregates. This impact mechanism produces a more consistent particle shape than compression crushing alone. Oversized material from the 3YK1848 screen returns via Conveyor #6 (B500×25m) for re-crushing, keeping the entire system in balance. Material exits on Conveyor #5 (B650×23m) to the final screening stage.
Baichy offers two shaping configurations for this capacity range. The choice depends on your product mix target.
| Dimension | PFW1210 Impact Crusher (this line) | VSI8518 Sand Maker (alternate config) |
| Shaping mechanism | High-speed rotor impact + impact plate rebound | Rock-on-rock autogenous crushing |
| Feed size | ≤350mm (can accept larger feed) | ≤40mm (requires finer pre-crushing) |
| 0-5mm fines ratio | ~15-25% | ~10-12% |
| Finished grades | 3 grades (0-9, 9-13, 13-25mm) | 5 grades (0-5 to 40-70mm) |
| Wear part cost/ton | $0.12–0.18 (blow bars, impact plates) | $0.08–0.12 (anvils, feed tube) |
| Best for | Projects needing 3 aggregate sizes + some sand | Projects needing multiple coarse-to-fine grades + minimum sand |
Rule of thumb: If your primary product is 10-25mm concrete aggregate and you can sell the 0-9mm fraction as manufactured sand, choose PFW shaping. If you need four or more distinct aggregate sizes with minimal sand output, the VSI configuration is the better fit. Contact our engineers for a material-specific recommendation.
Related Recommendations: 100-150TPH Stone Crushing Plant with VSI Crusher Shaping
No two quarries are the same. That's why every Baichy configuration starts with your raw material and target capacity — never a catalog template. The installations below are just a sample. Your project could be the next one on this list.
PF1214 Impact Crusher at Russian Basalt Site | 80–180 TPH Shaping Case Study
Project location: Russia
Material: Basalt (Mohs 6–7)
Feed Size: 0–300 mm (after secondary crushing)
Target Output: 80–180 TPH
Final Products: 0–5 mm, 5–20 mm, 20–40 mm
Application: High-grade concrete aggregate, road base
Equipment Delivered: PE jaw crusher + cone crusher + PF1214 impact crusher + vibrating screen × 2
2PC1000X1200 2-stage Hammer Crusher: A Single Unit Replacing Two-stage Crushing
Project Location: Saudi Arabia
Equipment Configuration: 2PC1000X1200 Two-Stage Hammer Crusher (Single-unit solution)
Design Capacity: 80–100 t/h
Finished Product Specifications: ≤3mm (approx. 50% is 0.5–0.075mm fines, 35% is 0.6–2mm, and the remainder is 2–3mm; adjustable)
Processed Material: Limestone (abundant local deposits)
Main Equipment Brand: Baichy Heavy Industry
Tell us your raw material and target capacity. Our engineers will design a custom line and send you a quote within 24 hours.
Get Your Custom Layout & Quote NowWe don't just sell machines. We deliver production lines that work — on time, on spec, on budget.
Certified manufacturing. 35,000 m² facility. 200+ skilled workers. All key components made in-house.
Senior engineers analyze your rock type, feed gradation, moisture content, and site elevation before proposing a single machine.
Foundation drawings, steel structure, electrical controls, dust suppression, installation supervision, and operator training — all included.
No dealer, no trader, no markup. You pay the ex-factory price. Competitive freight to your seaport.
Full warranty on main equipment. Wearing parts always in stock. Shipped within 48 hours via DHL/FedEx.
Lines operating in Indonesia, Philippines, Saudi Arabia, Nigeria, Kenya, Peru, Kazakhstan, Russia, and more.
