Baichy Heavy Industrial Machinery Co., Ltd
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PFW1210 European impact crusher added for aggregate shaping — not sand making. Delivers 3 cubical stone grades (0-9mm, 9-13mm, 13-25mm) with high reduction ratio and consistently low flakiness index.
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Equipment configuration |
Hopper | ZSW9638 Vibrating Feeder | PE600×900 Jaw Crusher | CS110 Symons Cone Crusher | 2YK1860 Vibrating Screen | PFW1210 Impact Crusher | 3YK1848 Vibrating Screen | Belt Conveyors (7 units) |
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Closed-circuit |
3-stage closed circuit, dual return loops. 100% controllable finished size. |
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Raw materials |
Applicable to 120+ ore types including limestone, granite, basalt, river stone, dolomite. |
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Feed Size |
≦ 500mm |
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Capacity |
100-150t/h |
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Finished product |
0–9mm | 9–13mm | 13–25mm (three cubical aggregate grades) |
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Design requirements |
1. Required production capacity (t/h) 2. Raw material type, hardness, and abrasiveness 3. Maximum feed size (mm) 4. Target finished product size(s) |
CS Symons cone crusher is a high-performance cone crusher. It is a modern high-performance crusher designed and developed based on the principle of laminated crushing and the concept of more crushing and less grinding, based on the introduction and absorption of foreign technology, according to customer needs.
PY series spring cone crusher is a medium and fine crushing mining crushing equipment with mechanical spring overload protection. The series is divided into three cavity types: PYB (standard type), PYZ (medium type), and PYD (short head type), which are respectively suitable for coarse crushing, medium crushing, and fine crushing (sand making). It is a classic crushing equipment in traditional mining and sand and gravel aggregate production.
The PFW1210's role is shaping and secondary size reduction, not primary crushing. It receives 5-50mm feed from the CS110 via the 2YK1860 screen and uses high-speed rotor impact — hammer blow combined with impact plate rebound — to transform angular cone-crusher output into cubical, well-graded aggregates. This impact mechanism produces a more consistent particle shape than compression crushing alone. Oversized material from the 3YK1848 screen returns via Conveyor #6 (B500×25m) for re-crushing, keeping the entire system in balance. Material exits on Conveyor #5 (B650×23m) to the final screening stage.
Baichy offers two shaping configurations for this capacity range. The choice depends on your product mix target.
| Dimension | PFW1210 Impact Crusher (this line) | VSI8518 Sand Maker (alternate config) |
| Shaping mechanism | High-speed rotor impact + impact plate rebound | Rock-on-rock autogenous crushing |
| Feed size | ≤350mm (can accept larger feed) | ≤40mm (requires finer pre-crushing) |
| 0-5mm fines ratio | ~15-25% | ~10-12% |
| Finished grades | 3 grades (0-9, 9-13, 13-25mm) | 5 grades (0-5 to 40-70mm) |
| Wear part cost/ton | $0.12–0.18 (blow bars, impact plates) | $0.08–0.12 (anvils, feed tube) |
| Best for | Projects needing 3 aggregate sizes + some sand | Projects needing multiple coarse-to-fine grades + minimum sand |
Rule of thumb: If your primary product is 10-25mm concrete aggregate and you can sell the 0-9mm fraction as manufactured sand, choose PFW shaping. If you need four or more distinct aggregate sizes with minimal sand output, the VSI configuration is the better fit. Contact our engineers for a material-specific recommendation.
Related Recommendations: 100-150TPH Stone Crushing Plant with VSI Crusher Shaping
No two quarries are the same. That's why every Baichy configuration starts with your raw material and target capacity — never a catalog template. The installations below are just a sample. Your project could be the next one on this list.
80-100tph Construction Waste Crushing Production Line in Russia
Project location: Russia
Project capacity: 80-100 tph
Project type: Modular crushing & screening station
Project equipment: PE600×900 jaw crusher, 3YK1860 vibrating screen
Output size range: 0-5 mm / 5-20 mm / 20-40 mm
Material processed: Construction & demolition waste (concrete, brick, mixed CDW)
Host Brand: Baichy Heavy Industry
2PC1000X1200 2-stage Hammer Crusher: A Single Unit Replacing Two-stage Crushing
Project Location: Saudi Arabia
Equipment Configuration: 2PC1000X1200 Two-Stage Hammer Crusher (Single-unit solution)
Design Capacity: 80–100 t/h
Finished Product Specifications: ≤3mm (approx. 50% is 0.5–0.075mm fines, 35% is 0.6–2mm, and the remainder is 2–3mm; adjustable)
Processed Material: Limestone (abundant local deposits)
Main Equipment Brand: Baichy Heavy Industry
Tell us your raw material and target capacity. Our engineers will design a custom line and send you a quote within 24 hours.
Get Your Custom Layout & Quote NowWe don't just sell machines. We deliver production lines that work — on time, on spec, on budget.
Certified manufacturing. 35,000 m² facility. 200+ skilled workers. All key components made in-house.
Senior engineers analyze your rock type, feed gradation, moisture content, and site elevation before proposing a single machine.
Foundation drawings, steel structure, electrical controls, dust suppression, installation supervision, and operator training — all included.
No dealer, no trader, no markup. You pay the ex-factory price. Competitive freight to your seaport.
Full warranty on main equipment. Wearing parts always in stock. Shipped within 48 hours via DHL/FedEx.
Lines operating in Indonesia, Philippines, Saudi Arabia, Nigeria, Kenya, Peru, Kazakhstan, Russia, and more.
