Baichy Heavy Industrial Machinery Co., Ltd
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PFW1210 European impact crusher added for aggregate shaping — not sand making. Delivers 3 cubical stone grades (0-9mm, 9-13mm, 13-25mm) with high reduction ratio and consistently low flakiness index.
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Equipment configuration |
Hopper | ZSW9638 Vibrating Feeder | PE600×900 Jaw Crusher | CS110 Symons Cone Crusher | 2YK1860 Vibrating Screen | PFW1210 Impact Crusher | 3YK1848 Vibrating Screen | Belt Conveyors (7 units) |
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Closed-circuit |
3-stage closed circuit, dual return loops. 100% controllable finished size. |
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Raw materials |
Applicable to 120+ ore types including limestone, granite, basalt, river stone, dolomite. |
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Feed Size |
≦ 500mm |
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Capacity |
100-150t/h |
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Finished product |
0–9mm | 9–13mm | 13–25mm (three cubical aggregate grades) |
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Design requirements |
1. Required production capacity (t/h) 2. Raw material type, hardness, and abrasiveness 3. Maximum feed size (mm) 4. Target finished product size(s) |
Heavy hammer crusher is a medium-to-large mining equipment that uses the impact force of high-speed rotating hammers to crush materials. It is suitable for medium and fine crushing of medium-hard materials with a compressive strength of ≤200MPa (such as limestone, bluestone, coal gangue, etc.).
PY series spring cone crusher is a medium and fine crushing mining crushing equipment with mechanical spring overload protection. The series is divided into three cavity types: PYB (standard type), PYZ (medium type), and PYD (short head type), which are respectively suitable for coarse crushing, medium crushing, and fine crushing (sand making). It is a classic crushing equipment in traditional mining and sand and gravel aggregate production.
In industrial production, belt conveyors can be used as the link between production machinery and equipment to form continuous production, so as to realize the continuity and automation of production links, improve productivity and reduce labor intensity.
The belt conveyor can be widely used in mining, metallurgy, coal, transportation, hydropower, and other departments to transport bulk materials or finished items.
The PFW1210's role is shaping and secondary size reduction, not primary crushing. It receives 5-50mm feed from the CS110 via the 2YK1860 screen and uses high-speed rotor impact — hammer blow combined with impact plate rebound — to transform angular cone-crusher output into cubical, well-graded aggregates. This impact mechanism produces a more consistent particle shape than compression crushing alone. Oversized material from the 3YK1848 screen returns via Conveyor #6 (B500×25m) for re-crushing, keeping the entire system in balance. Material exits on Conveyor #5 (B650×23m) to the final screening stage.
Baichy offers two shaping configurations for this capacity range. The choice depends on your product mix target.
| Dimension | PFW1210 Impact Crusher (this line) | VSI8518 Sand Maker (alternate config) |
| Shaping mechanism | High-speed rotor impact + impact plate rebound | Rock-on-rock autogenous crushing |
| Feed size | ≤350mm (can accept larger feed) | ≤40mm (requires finer pre-crushing) |
| 0-5mm fines ratio | ~15-25% | ~10-12% |
| Finished grades | 3 grades (0-9, 9-13, 13-25mm) | 5 grades (0-5 to 40-70mm) |
| Wear part cost/ton | $0.12–0.18 (blow bars, impact plates) | $0.08–0.12 (anvils, feed tube) |
| Best for | Projects needing 3 aggregate sizes + some sand | Projects needing multiple coarse-to-fine grades + minimum sand |
Rule of thumb: If your primary product is 10-25mm concrete aggregate and you can sell the 0-9mm fraction as manufactured sand, choose PFW shaping. If you need four or more distinct aggregate sizes with minimal sand output, the VSI configuration is the better fit. Contact our engineers for a material-specific recommendation.
Related Recommendations: 100-150TPH Stone Crushing Plant with VSI Crusher Shaping
No two quarries are the same. That's why every Baichy configuration starts with your raw material and target capacity — never a catalog template. The installations below are just a sample. Your project could be the next one on this list.
Rwanda 100–150 tph Crushing Production Line Case Study
Project location: Rwanda
Project capacity: 100-150tph
Project type: Fixed
Project equipment: PE600×900 Jaw Crusher + PF1214 Impact Crusher (69 Production Line)
Output size range: 0–5 mm / 5–10 mm / 10–20 mm / 20–31.5 mm (adjustable)
Material processed: Granite / Basalt (local hard rock)
Host Brand: Baichy Heavy Industry
Zimbabwe 100-150tph Hard Rock Crushing Production Line: PE750×1060 + HP300 Cone Crusher Combination Solution
Project Location: Zimbabwe
Equipment Configuration: ZSW1149 Vibrating Feeder + PE750×1060 Jaw Crusher + HP300 Cone Crusher + 3YK2160 Vibrating Screen
Design Capacity: 100–150 t/h
Finished Product Specifications: 0-5mm / 5-20mm / 20-40mm (adjustable screen)
Feed Size: ≤580 mm (blasted ore)
Processed Material: Granite / Basalt (local hard rock, compressive strength 200–350 MPa)
Main Equipment Brand: Baichy Heavy Industry
Tell us your raw material and target capacity. Our engineers will design a custom line and send you a quote within 24 hours.
Get Your Custom Layout & Quote NowWe don't just sell machines. We deliver production lines that work — on time, on spec, on budget.
Certified manufacturing. 35,000 m² facility. 200+ skilled workers. All key components made in-house.
Senior engineers analyze your rock type, feed gradation, moisture content, and site elevation before proposing a single machine.
Foundation drawings, steel structure, electrical controls, dust suppression, installation supervision, and operator training — all included.
No dealer, no trader, no markup. You pay the ex-factory price. Competitive freight to your seaport.
Full warranty on main equipment. Wearing parts always in stock. Shipped within 48 hours via DHL/FedEx.
Lines operating in Indonesia, Philippines, Saudi Arabia, Nigeria, Kenya, Peru, Kazakhstan, Russia, and more.
