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Rwanda 100–150 tph Crushing Production Line Case Study

Project location: Rwanda

Project capacity: 100-150tph

Project type: Fixed

Project equipment: PE600×900 Jaw Crusher + PF1214 Impact Crusher (69 Production Line)

Output size range: 0–5 mm / 5–10 mm / 10–20 mm / 20–31.5 mm (adjustable)

Material processed: Granite / Basalt (local hard rock)

Host Brand: Baichy Heavy Industry

basalt Crushing

Rwanda 100–150 tph Crushing Production Line Case Study
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Project Overview & Market Context

Rwanda's construction sector continues to surge. Following an output value of approximately $1.3 billion in 2024 and $1.4 billion in 2025, the sector grew by 20% year-on-year in the third quarter of 2025, maintaining strong momentum into 2026. The aggregate market is expanding at a compound annual growth rate (CAGR) of 12.89%–13.87% (2025–2029), ranking among the fastest-growing in Africa. According to Persistence Market Research, the African aggregate market reached a valuation of $24.4 billion in 2026 and is projected to grow to $37.4 billion by 2033.

The 14 major infrastructure projects announced by the Rwandan government in early 2025 reached peak construction activity in 2026. However, domestic production capacity for high-quality aggregate is limited; a 6Wresearch report identifies the "insufficient supply of high-quality aggregate" as a critical constraint on the country's market. The simultaneous advancement of multiple large-scale projects drives sustained, high-intensity demand for finished aggregate—creating the ideal market context for this production line.

Baichy Heavy Industry’s Equipment Selection Logic:

The production line utilizes a classic two-stage configuration: primary crushing via a jaw crusher and secondary/fine crushing via an impact crusher.

1. PE600×900 Jaw Crusher — Primary Crushing

Parameter Value
Feed opening size 600 × 900 mm
Maximum feed size ≤ 500 mm
Discharge opening adjustment range 65–160 mm
Processing capacity 50–180 t/h (depending on discharge opening setting)
Motor power 75 kW (6-pole)
Eccentric shaft speed 250 r/min

Selection Rationale: Local hard rock (granite/basalt) in Rwanda exhibits high compressive strength and abrasiveness. The PE600×900 features a deep crushing chamber design and a high reduction ratio (4–6), making it highly adaptable to hard raw rock. Its feed opening accommodates medium-sized blasted rocks, eliminating the need for secondary pre-crushing.

2. PF1214 Impact Crusher — Secondary/Fine Crushing

Parameter Value
Rotor Specifications Φ1250 × 1400 mm
Feed Opening Dimensions 400 × 1430 mm
Max. Feed Size ≤ 350 mm
Processing Capacity  95–145 t/h
Motor Power  132 kW (6-pole)
Product Shape Cubic; low content of flaky and elongated particles

Selection Rationale: The PF1214 impact crusher employs high-speed blow bar impacts to crush the stone, yielding a cubic particle shape with a significantly lower content of elongated or flaky particles compared to cone crusher configurations. Cubic aggregate is a strict requirement for Rwanda's high-grade concrete and asphalt paving projects. The processing capacity of the PF1214 aligns perfectly with the output of the PE600×900, creating a production line with a closed-loop capacity of 100–150 tph.

Rwanda 100-150tph Crushing Production Line - Jaw CrusherRwanda 100-150tph Crushing Production Line - Impact CrusherRwanda 100-150tph Crushing Production Line - Vibrating Screen

Advantage

On-Site Performance Results

Rwanda 100-150tph Crushing Production Line  

Technical Advantages and On-Site Performance

1. Capacity Achievement

The line is designed for a capacity of 100–150 tph. On-site data shows that when processing granite, the stable capacity remains between 120 and 140 tph, peaking at 150 tph (the design maximum). When processing basalt—which is harder—the capacity ranges from 100 to 120 tph, still meeting the design minimum.

2. Finished Product Shape

The PF1214 impact crusher produces excellent particle shapes, with a needle-and-flake content of ≤ 8% (well below the national standard limit of ≤ 15%). The finished aggregate is suitable for high-grade concrete (C30–C50) and asphalt mixtures without requiring additional shaping processes.

3. Wear Part Lifespan

Component Material  Expected Lifespan (Granite Application)
Jaw Plate Mn18Cr2 High-Manganese Steel  800–1,200 hours
Blow Bar High-Chromium Cast Iron (Cr26)  500–800 hours
Impact Liner High-Manganese Steel 1,200–1,500 hours

4. Ease of Operation and Maintenance

• The jaw crusher features hydraulic discharge opening adjustment, allowing a single operator to adjust the gap within 5 minutes;

• The impact crusher is equipped with a hydraulic housing opening system, increasing blow bar replacement efficiency by 40%;

• The entire line utilizes centralized PLC control, requiring only two operators.

The 100–150 tph crushing production line in Rwanda stands as a landmark project for Baili Heavy Industry in the East African market. The PE600×900 + PF1214 crushing line combination—characterized by stable output, excellent product shape, and controllable operating and maintenance costs—has provided a reliable, continuous supply of aggregates for major infrastructure projects in Rwanda, including airports, high-rise buildings, residential communities, and commercial complexes.

For investors planning to enter the East African aggregate market, this field-proven configuration offers a low-risk entry point with a rapid return on investment.

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