Wheel-Mounted-Mobile-Crushing-Station-Configuration-Plan
Addressing your specific requirements for a Tyre-mounted Mobile Crushing Plant—specifically regarding the production of finished materials in the 0–5mm, 5–10mm, 10–20mm, and 20–40mm size ranges—I, as a Marketing Content Specialist at Baichy Heavy Industry, have compiled the following professional equipment selection recommendations and marketing copy for your consideration.
Key Conclusion: The Integrated "4-in-1" Mobile Crushing Plant is the Optimal Choice
To simultaneously produce finished materials meeting all four of the aforementioned precise specifications, we highly recommend the Baichy YDPZ Series Integrated Mobile Crushing Plant. This unit features a high degree of integration—combining "feeding, primary crushing, secondary/tertiary crushing, and multi-layer screening"—all mounted on a single wheeled chassis. It enables a closed-loop production process that allows a single machine to perform multiple functions, making it particularly well-suited for the production of construction aggregates and for mining crushing operations.
Recommended Product Models and Configuration Solutions
Based on your specified output specifications, we have matched you with a mainstream production line configuration featuring a capacity of 80–150 t/h (tons per hour):
| Component Name | Recommended Model/Spec | Functional Description |
| Mobility System | YDPZ Series Wheeled Heavy-Duty Chassis | Supports on-road towing; no foundation work required for site relocation. |
| Primary Crushing | PE600x900 Jaw Crusher | Coarse crushing stage; maximum feed size up to 500 mm. |
| Secondary Crushing | CS75 Cone Crusher or PF1210 Impact Crusher | Crucial for determining finished product shape; selected based on material hardness. |
| Screening System | 4YK1548 Vibrating Screen (4-Deck) | Core component: Configured with 4 screen decks to classify materials into 4 distinct specifications. |
| Finished Product Specs | 0–5 / 5–10 / 10–20 / 20–40 mm | Meets material requirements for highways, railways, and high-standard construction projects. |
Addressing the sand and aggregate market's demand for multiple specifications and high-standard particle shapes, Baichy Heavy Industry’s upgraded wheeled mobile crushing station achieves "one-stop" processing—transforming raw stone into finished products of 0–5, 5–10, 10–20, and 20–40 mm. Eliminating the need for cumbersome civil engineering work, the unit can be relocated simply by towing, making it a "profit-generating tool" for small-to-medium-sized mines and construction waste disposal projects.
1. Precise Screening, Four-Stage Linkage
Equipped with an industrial-grade, 4-deck high-efficiency vibrating screen, the system utilizes precisely calculated screen mesh ratios to ensure the purity and gradation distribution of the 0–5 mm manufactured sand, 5–10 mm fine gravel, and the 10–20 mm and 20–40 mm high-quality crushed stone. Each discharge port is fitted with an independent conveyor belt to prevent material mixing, thereby directly meeting the specific requirements of concrete mixing plants and construction contractors.
2. Crushing Technology Optimized for Hard Rock
Processing Hard Rock (e.g., Granite, Basalt): We recommend the CS Series High-Efficiency Cone Crusher. Utilizing the principle of inter-particle crushing (laminating), this unit significantly reduces wear on vulnerable parts while producing finished products with a high cubicity content.
Processing Medium-to-Soft Materials (e.g., Limestone, Bluestone): We recommend the PF Series Impact Crusher. This unit produces finished materials with a superior, fuller particle shape and extremely low content of needle-like or flaky particles.
3. Mobility—Your "ATM" on Wheels
Zero Infrastructure Investment: The wheeled chassis integrates all components into a single unit. Upon arrival at the site, the equipment requires only simple unfolding to begin production, saving hundreds of thousands in costs typically associated with concrete foundations and installation.
Move with the "Mine": As the mining face advances or project locations change, the equipment can be relocated at any time. This drastically shortens the transport distance for raw ore, effectively converting logistics costs directly into profit.
4. Intelligent Control and Eco-Friendly Configuration
Equipped with a one-touch PLC electrical control system and overload protection. To meet the environmental demands of modern mining operations, optional features—such as a fully enclosed dust removal system and water spraying devices—are available to ensure the production process complies with strict environmental emission standards.
About of Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Our advantages:
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
Official Website Customer Service
https://wa.me/+8615093222637
Email: [email protected]
We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
Frequently Asked Questions (FAQ)
Q: Why is a 4-deck screen required? Won't a 3-deck screen suffice?
A: To produce four distinct finished product sizes—0–5mm, 5–10mm, 10–20mm, and 20–40mm—a 4-deck screen is essential. The top deck is typically used to control the maximum particle size (e.g., returning particles larger than 40mm to the crusher), while the four decks below it respectively yield the four corresponding size specifications.
Q: How do you ensure the particle shape of the 0–5mm manufactured sand?
A: We recommend using an impact crusher or a cone crusher with inter-particle crushing capabilities during the secondary crushing stage. If the client requires an exceptionally high degree of cubicity (fullness) for the manufactured sand, we can also integrate a VSI sand-making machine at the end of the production line for final shaping.
Q: Is the equipment easy to maintain?
A: The YDPZ Series features a modular design, with dedicated maintenance platforms and guardrails provided at all critical access points. The hydraulic adjustment system allows for one-touch adjustment of the discharge opening, and the crushing chamber can be cleared without the need for manual disassembly, thereby significantly reducing downtime.
