Crawler Mobile Impact Crusehr & Screen Station
Overview: The Revolutionary Significance of Integrated Design
In modern mining, construction demolition, and infrastructure development, track-mounted mobile crushing and screening plants are rapidly becoming the new industry standard. This innovative equipment, which integrates core functions such as crushing, screening, and conveying onto a single track chassis, represents the latest development direction in mobile crushing technology. Compared to traditional separate mobile stations, the integrated machine not only saves time on equipment transfer and connection, but also achieves significant breakthroughs in space utilization, operational convenience, and overall cost control. As a professional manufacturer of mobile crushing equipment for the mining industry, we will delve into how this efficient solution creates greater value for users.
Core Advantages: The Exceptional Value of Integrated Design
The core advantage of the track-mounted mobile crushing and screening plant lies in its high degree of integration and intelligence, bringing multiple transformations to modern crushing and screening operations.
Extreme Space Efficiency and Deployment Speed
Unlike traditional methods that require multiple independent pieces of equipment (crushing station + screening station) to work together, the integrated machine directly integrates the screening system (usually a vibrating screen) after the crushing host, forming a compact, continuous operation unit. This gives it unparalleled advantages in space-constrained sites (such as urban construction waste treatment sites and narrow mining platforms). Upon arrival at the site, a single operator can complete the transition from mobile to production state within 30 minutes, achieving true "ready to work upon arrival."
Intelligent Closed-Loop Circulation and Excellent Finished Product Control
The integrated machine has a built-in return conveyor belt that automatically returns oversized materials that do not meet specifications to the crusher for re-crushing, forming an efficient closed-loop circulation system. This not only improves the single-machine throughput but also precisely controls the particle size and gradation of the finished aggregate, ensuring the stability of the output material quality. Operators can easily adjust screening parameters through the intelligent control system to quickly switch between producing different specifications of finished products.
Significantly Reduced Overall Operating Costs
The integrated design means only one piece of equipment for basic investment, one set of transportation costs, and one operator. This significantly reduces overall expenditures on equipment procurement, logistics, manpower allocation, and on-site management. At the same time, by reducing the material transfer points between equipment and the corresponding conveyor belts, the number of equipment maintenance points and sources of dust and noise are also reduced, making operation and management simpler and more environmentally friendly.
| Key Words | Crawler-Type Mobile Crusher |
|---|---|
| Product Model | Crawler Jaw Crusher |
| Capacity | 80-520t/h |
| Core Functions | Tracked walking systems enable mobile operations |
| Brand | Baichy Heavy Industry |
| Packing | Standard containers，Nude Packing，Wooden boxes, etc |
| Installation | Engineer Guide |
| Factory visit | Welcomed Warmly |
| Export Countries | Southeast Asia, Central Asia, South America, North America, Africa |
| Payment | T/T,L/C payment,Paypal...etc |
| Please note: The above table data is for reference only. For specific information, please contact us. | |
Application Cases: The Excellent Performance of Integrated Machines in Actual Projects
Case 1: Urban Construction Waste Resource Utilization Center
A large city's construction waste treatment plant had limited space but needed to process diverse sources of concrete and brick waste. After introducing a crawler-mounted mobile impact crusher and screening integrated machine, the equipment could operate directly in the material stacking area, completing the entire process of crushing, iron removal, and screening with a single machine, directly producing three specifications of high-quality recycled aggregates: 0-5mm, 5-10mm, and 10-31.5mm. The integrated design achieved maximum capacity within a limited space and avoided the complex management of coordinating multiple pieces of equipment.
Case 2: Mountainous Area Aggregate Processing Project
In a mountainous road construction project, the material sources were scattered in multiple locations. The project team used a crawler-mounted mobile cone crusher and screening integrated machine. Thanks to its strong terrain adaptability, it moved to various crushing points following the construction progress. A single machine could produce all the graded aggregates required for the roadbed, saving the cost of setting up multiple fixed processing points and long-distance transportation, shortening the overall project duration by approximately 25%.
Related Equipment Recommendations: Choosing the Best Configuration Based on Materials
Integrated machines can form different solutions based on the type of primary crushing host:
Crawler-mounted mobile jaw crusher and screening integrated machine: A powerful choice for primary crushing, especially suitable for processing large raw materials and initially screening out soil and fine materials, providing ideal raw materials for downstream processes.
Crawler-mounted mobile impact crusher and screening integrated machine: The ace choice for processing construction waste, concrete, and medium-to-low hardness natural stone materials. It produces high-quality finished products and is an ideal equipment for the circular economy and aggregate production.
Crawler-mounted mobile cone crusher and screening integrated machine: Designed specifically for high-hardness, high-abrasion materials (such as granite and basalt), it is a hard rock solution for producing high-quality manufactured sand and premium aggregates.
Crawler Mobile Jaw Crusher & Screen Station
Crawler Mobile Impact Crusher & Screen Station
Crawler Mobile Cone Crusher Plant
Frequently Asked Questions (FAQ)
Q1: Compared to a "crushing station + screening station" combination, will the production capacity of an integrated machine be limited?
A1: The design goal of an all-in-one machine is not simply to pursue the absolute maximum production capacity, but rather to achieve the optimal production efficiency ratio and spatial adaptability in a single piece of equipment. For most small and medium-sized mines, construction waste treatment, and engineering projects, the production capacity of modern all-in-one machines (usually 200-500 tons/hour) is entirely sufficient. Its advantages lie in high overall efficiency, rapid deployment, and low total cost. For extra-large, long-term projects with fixed material sources, separate, modular systems still have an advantage in terms of theoretical peak production capacity.
Q2: Is the screening system of the all-in-one machine fixed? Can the screen mesh size be changed?
A2: Absolutely. The integrated vibrating screen in the all-in-one machine is usually designed with a modular, easy-to-maintain structure. The screen mesh size can be changed according to the requirements of the target finished product. When ordering the equipment, we can configure the screen mesh according to the specifications of the products you most frequently produce. In actual use, operators can also complete the screen mesh replacement within a few hours to adapt to different production tasks.
Q3: Will maintenance and upkeep be more complicated for this highly integrated equipment?
A3: On the contrary, excellent all-in-one machine designs prioritize ease of maintenance. Core lubrication points use a centralized automatic lubrication system, key inspection hatches can be opened hydraulically, and the screening module is easily accessible. Because it's a single machine, daily inspection and maintenance routes are more concentrated, and the workload may actually be less than managing a production line composed of multiple machines. As the manufacturer, we will provide detailed maintenance manuals and training to ensure that customers can efficiently maintain the equipment.
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Our advantages:
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
Official Website Customer Service
WhatsApp: 0086-15093222637
Email: [email protected]
We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
