Philippines Large Fixed Crushing Plant
Project Overview
A Baichy-engineered large-scale stationary crushing plant has been commissioned in the Philippines, anchored by the C90 European-type jaw crusher as the primary crushing unit. The installation is purpose-built for continuous, high-tonnage aggregate production, delivering consistent output for the country's accelerating infrastructure pipeline.
| Parameter | Detail |
| Location | Philippines (Luzon / Visayas region) |
| Application | Construction aggregate — concrete & road base |
| Feed Material | Hard limestone / basalt (UCS 150–250 MPa) |
| Primary Crusher | C90 European Jaw Crusher |
| Plant Type | Fixed / stationary |
| Installed Power | 90 kW (primary) + secondary & screening |
| Target Output | 180–350 tph (material-dependent) |
Why C90 European Jaw Crusher for the Philippine Site？
The C90 European jaw crusher was selected as the primary crusher after a rigorous trade-off analysis against conventional PE-series alternatives.
Three factors drove the decision:
1. Deeper Crushing Chamber, Higher Reduction Ratio
The C90's V-type deep symmetrical cavity delivers a steeper nip angle and longer stroke at the discharge zone. Compared to a traditional PE jaw crusher of equivalent feed opening, the C90 achieves:
• 15–20% higher single-pass reduction ratio
• More uniform product grading — fewer elongated particles
• Reduced recirculation load on the secondary crusher
No extra energy. No gimmicks. Just a chamber geometry that works harder per cycle.
2. Modular, Non-Welded Frame — Built for Tropical Logistics
The Philippines presents two logistical realities: island-to-island shipping and high-humidity coastal environments. The C90's pinned-and-bolted modular frame addresses both:
• Disassembled transport reduces freight cost by up to 30% versus a monolithic welded frame
• On-site assembly requires no specialized welding — standard tools and a competent crew are sufficient
• Cast alloy frame components resist stress corrosion in high-humidity, saline atmospheres
3. Wedge-Type CSS Adjustment — Minimal Downtime
Closed-side setting (CSS) adjustment on the C90 uses a hydraulic-assisted wedge system, not shims. Operators adjust the discharge opening in under 15 minutes — critical when switching between aggregate gradations for concrete (0–20 mm) and road base (0–40 mm) on the same production day.
C90 European Jaw Crusher Powers Large Fixed Crushing Plant in the Philippines
| Stage | Equipment | Function |
| Feeding | Vibrating Grizzly Feeder ZSW490×110 | Pre-screening fines, steady feed to jaw crusher |
| Primary | C90 European Jaw Crusher | Reduces ROM ≤500 mm to ≤150 mm |
| Screening | 2-Deck Vibrating Screen 3YK2160 | Classifies into 0–20 mm / 20–40 mm / +40 mm |
| Secondary | Cone Crusher (CS/HP Series) | Recrushing oversize to target gradation |
C90 European Jaw Crusher — Key Technical Data
| Specification | C90 |
| Feed Opening (W × D) | 900 × 650 mm |
| Max Feed Size | 500 mm |
| CSS Range | 70–200 mm |
| Capacity Range | 150–380 tph |
| Motor Power | 90 kW (120 HP) |
| Eccentric Shaft Speed | 280 rpm |
| Jaw Plate Material | Mn18Cr2 (high-manganese wear-resistant alloy) |
| Frame Construction | Pinned & bolted, cast alloy |
| Adjustment System | Hydraulic-assisted wedge |
| Approx. Weight | ~14,000 kg |
Capacity values are indicative and vary with feed material hardness, moisture content, feed gradation, and CSS setting. Contact Baichy engineering for site-specific throughput calculations.
C90 European Jaw Crusher as Primary Crusher
Operational Advantages for the Philippine Market
60Hz Power Compatibility
Standard Philippine grid frequency is 60Hz. The C90 drive motor is factory-configured with a 60Hz winding, eliminating the need for a step-up transformer or VFD compensation. Motor speed, belt tension, and flywheel inertia are calibrated to the local power standard — not retrofitted.
Mn18Cr2 Jaw Plates — Extended Service Life on Abrasive Feed
Philippine limestone and basalt quarries frequently encounter material with silica content exceeding 15%. The C90 is fitted with Mn18Cr2 jaw plates as standard, providing:
• 30–40% longer service life versus standard Mn13 liners on abrasive feed
• Work-hardening surface that increases hardness under impact — a self-reinforcing wear cycle
• Symmetrical die design allows flipping for double service life
Remote Island Deployment Readiness
For sites on Mindanao, Palawan, or the Visayas where spare parts logistics can add days of downtime, the C90's design minimizes service frequency:
• Centralized grease lubrication block — one-point access, no crawling under the machine
• Split bearing housing — bearing replacement without removing the flywheel or eccentric shaft
• Bolt-on toggle plate — sacrificial overload protection, replaced in under 30 minutes
Performance Data (On-Site)
| Metric | Value |
| Average Feed Rate | 220–280 tph |
| Feed Material | Hard Limestone (UCS ~180 MPa) |
| Feed Top Size | 450 mm (post-grizzly) |
| CSS Setting | 120 mm |
| Product P80 | 95 mm |
| Crusher Utilization | 18 h/day, 6 days/week |
| Jaw Plate Life | ~900 operating hours (Mn18Cr2) |
| Unplanned Downtime | < 3% (first 6 months) |
FAQ
Q: Is the C90 a drop-in replacement for a PE-600×900 jaw crusher?
No. The C90 has a wider feed opening (900 mm vs. 600 mm nominal width), a different frame footprint, and requires a foundation redesign. It is an upgrade, not a swap. However, for a new installation, the C90 delivers higher throughput at comparable installed power.
Q: What is the minimum CSS achievable on the C90?
70 mm with standard jaw plates. Going below 70 mm is not recommended — it accelerates plate wear and increases the risk of packing on fine, moist feed. If a finer primary product is required, a C80 (min CSS 40 mm) or a secondary cone crusher should be considered.
Q: Can the C90 handle boulders larger than 500 mm?
The 500 mm maximum feed size is a conservative rating for continuous operation. Occasional oversize up to 550 mm will pass if cubical in shape, but sustained feeding above 500 mm will cause bridging at the feed opening and accelerated upper jaw plate wear. A rock breaker or grizzly scalper is recommended upstream.
Q: What secondary crusher pairs best with the C90?
For aggregate production: a CS/HP cone crusher (secondary) for hard rock, or a PF impact crusher (secondary) for medium-hard limestone. The C90's 70–200 mm CSS range feeds both types comfortably. Baichy provides full-flow integration design to avoid bottlenecking between stages.
Q: Is on-site installation support available?
Yes. Baichy dispatches a 2-person commissioning engineer team for all C-series stationary plant installations. Typical on-site duration is 7–14 days covering foundation verification, assembly supervision, cold commissioning, and operator training.
