Mobile crushing plantsare the preferred solution for many projects due to their flexibility and efficiency. Today, we'll delve into the configuration of a medium-capacity mobile crushing line consisting of three independent units: a primary jaw crusher, a secondary cone crusher, and a crawler screening plant. With a processing capacity of 150-230 tons per hour, it is widely applicable to a variety of medium-sized mining, construction waste disposal, and aggregate production projects.
System Composition and Workflow
The core of this system lies in three independent units, each with its own distinct function:
1. The primary jaw crusher, as the first step in the production line, is responsible for coarse crushing of bulk materials. Utilizing a deep-cavity crushing principle, this jaw crusher efficiently handles larger particles. Its robust design and powerful crushing force ensure its ability to handle even tough materials. It can handle feed sizes of 650-800mm, and the discharge size is adjustable from 100-200mm, preparing the ground for secondary crushing.
2. The secondary cone crusher receives the material after primary crushing for secondary and fine crushing. The cone crusher utilizes a laminated crushing principle to produce aggregate with excellent particle shape and a high cubic content, making it particularly suitable for the aggregate requirements of high-standard concrete. The hydraulic system adjusts the discharge opening, easily controlling the discharge particle size within a range of 5-40mm to meet perse customer needs.
3. The crawler screening station serves as the "quality control center" of the entire production line. Equipped with multiple layers of vibrating screens, it precisely grades the crushed material. The screening station typically features two to four layers of screens, separating the material into different product sizes, including coarse aggregate, medium aggregate, fine aggregate, and stone powder. The crawler design allows for flexible adjustment, optimizing the entire production process. Performance Advantages and Application Value
This 150-230 TPH configuration offers significant advantages:
• Extremely flexible: Each unit moves independently, allowing for quick deployment and adjustment based on site conditions, minimizing relocation time.
• High return on investment: The medium-capacity design meets production requirements while avoiding overinvestment.
• Excellent product quality: The secondary crushing process ensures fine aggregate shape and gradation, resulting in high added value.
• Environmental adaptability: The crawler design enables stable operation even in complex terrain, reducing site leveling requirements.
• Outstanding environmental performance: The equipment features built-in dust suppression and noise control measures, meeting environmental standards.
Traditionally, large-scale crushing lines often imply fixed plant buildings, complex infrastructure, and high relocation costs. However, a mobile crushing fleet consisting of a primary jaw crusher, a secondary cone crusher, and a crawler screening station completely overturns this perception. Like a well-trained special forces unit, they are agile, ready for immediate deployment, and capable of penetrating any complex battlefield, transforming a wide range of raw materials into valuable construction aggregates.
Why choose this "three-machine linkage" model?
This configuration's success stems from its unparalleled flexibility, modularity, and cost-effectiveness. The three units operate independently, allowing for rapid relocation via trucks or flatbeds, or slower, self-propelled movement as a convoy. They can be freely arranged to adapt to the site's terrain and connected by conveyor belts to form an efficient, compact temporary production line.
Whether navigating the concrete jungle of the city or operating in desolate mining areas, this fleet of 150-230 TPH crawler mobile crushing and screening equipment demonstrates its adaptability and productivity, proving itself a true all-rounder and gold-mining tool in the modern resource processing industry.
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- Professional on-site installation guidance
- Comprehensive operator training
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Our complete after-sales service system guarantees long-term, stable operation of your machinery with minimal downtime.
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