Introduction to crawler mobile crushing station
Crawler mobile crushing station is a high-efficiency mobile crushing equipment that integrates crushing, screening and conveying functions. It adopts crawler-driven chassis and has self-moving ability. It is suitable for various crushing operation scenarios such as mining, construction waste treatment, road construction, etc. Compared with traditional fixed crushing production lines, crawler mobile crushing stations have the advantages of flexible transfer, rapid production, and adaptability to complex terrain. It is one of the important equipment for modern crushing and screening operations.
Core components of crawler mobile crushing station
1. Crushing host
Optional jaw crusher (coarse crushing), impact crusher (medium and fine crushing), cone crusher (high hardness material),impact crusher(sand making and shaping), etc.
2. Crawler walking system
Hydraulic drive, can turn on the spot, adapt to rugged terrain, strong climbing ability (up to 25°).
3. Feeding system
Vibrating feeder, uniform feeding, prevent crusher blockage.
4. Screening system (optional)
Multi-layer vibrating screen to achieve material classification (such as 0-5mm sand, 5-20mm gravel).
5. Conveying system
Belt conveyor to automatically discharge finished materials and reduce manual intervention.
6. Intelligent control system
Remote monitoring, fault diagnosis, automatic adjustment of discharge port and other functions.
Main features and advantages
✔ Flexible movement: No need for fixed installation, can be transferred at any time, adapt to multi-site operations.
✔ Quick production: can work on site, saving infrastructure construction time (saving 1-2 weeks compared to fixed type).
✔ Adapt to complex terrain: crawler chassis has high stability and can operate in harsh environments such as mountains, mud, construction sites, etc.
✔ Environmental protection and energy saving: optional noise reduction and dust removal systems can be equipped to meet urban environmental protection requirements.
✔ Multi-machine joint operation: can form a mobile production line with screening station, sand washing machine, etc. to improve production efficiency.
Comparison of crawler vs tire mobile crushing station
| Comparison items | Crawler mobile crushing station | Tire mobile crushing station |
| Moving mode | Hydraulic crawler drive, can turn on the spot | Requires truck towing, some parts need to be disassembled when moving |
| Passability | Adapt to complex terrain such as mountains and muddy land | Suitable for flat hard roads |
| Transfer speed | Slower (self-moving) | Fast (trailer transportation) |
| Stability | More stable during operation, suitable for high-intensity crushing | Suitable for light crushing tasks |
| Cost | Higher | Low |
Crawler mobile crushing stations are mainly pided into the following types according to the different crushing processes and uses, and each type is designed for different materials and operation scenarios:
1. Crawler jaw mobile crushing station
• Core equipment: jaw crusher (coarse crushing)
• Applicable materials: hard rock (granite, basalt), ore, construction waste, etc.
• Features:
▫ High crushing ratio, large feed size (≤800mm).
▫ Suitable for coarse crushing operations in mines, quarries, etc.
2. Crawler impact mobile crushing station
• Core equipment: impact crusher (medium and fine crushing)
• Applicable materials: medium hardness limestone, concrete, asphalt blocks, etc.
• Features:
▫ Good particle shape of the output (many cubes), suitable for aggregate processing.
▫ Commonly used in construction waste recycling and highway construction.
3. Crawler cone mobile crushing station
• Core equipment: cone crusher (medium and fine crushing)
• Applicable materials: high hardness rock (such as iron ore, quartz stone).
• Features:
▫ Strong wear resistance, high crushing efficiency, suitable for long-term high-intensity operations.
▫ Hydraulically adjust the discharge port, with a high degree of automation.
4. Crawler impact mobile crushing station (sand making machine)
• Core equipment: vertical shaft impact crusher (sand making/shaping)
• Applicable materials: river pebbles, tailings, limestone sand making.
• Features:
▫ The discharge fineness is adjustable (0-5mm high-quality sand), used for machine-made sand production.
▫ It has both crushing and shaping functions.
5. Crawler screening mobile station (independent or combined unit)
• Core equipment: multi-layer vibrating screen
• Function:
▫ Used in conjunction with the crushing station to achieve material classification (such as 0-5mm, 5-10mm).
▫ Can operate independently for material pre-screening or finished product separation.
6. Multi-unit joint mobile production line
• Combination mode:
• Jaw crusher + cone crusher + screening station (high hardness rock crushing line).
• Impact crusher + impact crusher (construction waste recycled aggregate production line).
▫ Advantages: Full process integrated movement, reducing material transfer costs.
Crawler mobile crushing station has become an important equipment in the fields of construction waste recycling, mining crushing, machine-made sand production, etc. due to its high efficiency, flexibility and environmental protection. When choosing, users need to match the appropriate crushing host type (jaw crusher, impact crusher, cone crusher, etc.) according to factors such as material characteristics, production capacity requirements, and operating environment to maximize production efficiency.
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