Plant Overview & Configuration Analysis
Typical Process Flow for Fine Output Control
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Primary Crushing (Jaw Crusher): Large raw rock (up to 600-800mm) is reduced to a smaller size (approx. 150-250mm).
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Secondary Crushing (Cone Crusher): The material from the primary stage is further crushed to produce smaller aggregates (e.g., 20-40mm, 10-20mm).
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Tertiary/Fine Crushing (Impact Crusher or VSI Crusher): This is the key stage for achieving the 0.5mm and finer sizes. A Vertical Shaft Impactor (VSI) is highly recommended for shaping aggregates and producing high-quality, cubical sand.
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Screening & Grading (Vibrating Screens): Multiple decks of screens precisely separate the crushed material into the required size fractions: coarse aggregate, fine aggregate (sand), and stone powder (0-5mm, including the 0.5mm+ fraction).
Jaw Crusher
Hydraulic Cone Crusher
Impact Crusher
VSI Sand Making Machine
Vibrating Screen
Key Advantages of This Crushing Plant Design
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High Production Efficiency: With a 150-200 TPH capacity, it ensures a high return on investment by meeting the demands of medium to large construction projects and asphalt plants.
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Excellent Product Shape & Gradation: The inclusion of a tertiary stage, especially a VSI crusher, produces well-shaped, cubical aggregates and high-quality sand that meets international standards for concrete and asphalt mixes.
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Output Versatility: The ability to control screens and crusher settings allows operators to shift production ratios between different aggregate sizes and sand, adapting to market demand. Producing from 0.5mm onwards enables a complete product range.
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Automation & Reliability: Modern plants in this range feature advanced control systems for monitoring performance, ensuring consistent output size, and maximizing uptime.
Ideal Applications & Project Fit
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Commercial Aggregate Quarries supplying to ready-mix concrete plants and large infrastructure projects.
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Road and Highway Construction requiring a full spectrum of materials from base layers to asphalt sand.
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Production of Manufactured Sand (M-Sand) as a sustainable alternative to river sand.
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Mining and Industrial Projects needing consistent, sized material.
Recommended Equipment Configuration
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Primary Crusher: Jaw Crusher (PE750×1060 or equivalent)
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Secondary Crusher: Multi-cylinder Hydraulic Cone Crusher (HPC160 or equivalent)
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Tertiary/Fine Crusher: Vertical Shaft Impact Crusher (VSI1140 or equivalent) for optimal sand making and shaping.
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Vibrating Screens: 3-4 deck heavy-duty screens for accurate sizing.
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Belt Conveyors & Centralized Electric Control System: For seamless material flow and operation.
Frequently Asked Questions (FAQ)
About of Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Our advantages:
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
Official Website Customer Service
https://wa.me/+8615093222637
Email: [email protected]
We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
