Mobile crushing equipment is a crucial piece of equipment in modern mining operations. Highly mobile and modularly designed, it can perform crushing operations directly at the mining site, reducing material transportation costs and improving resource utilization efficiency. With increasing open-pit mining depths and stricter environmental policies, mobile crushing plants, due to their ability to quickly relocate and adapt to complex terrain, have become the preferred solution for intensive mine operations.
Equipment Types and Applicable Scenarios
Tracked Mobile Crushing Plant: Utilizes a tracked chassis, suitable for soft soil or rugged terrain, and can move autonomously without external traction equipment. Suitable for primary crushing stages in open-pit coal mines and metal mines where frequent relocation is required.
Wheeled Mobile Crushing Plant: Relying on truck towing, suitable for mines with well-developed road networks, offering higher travel speed and economy. Commonly used in building aggregate processing and medium-fine crushing operations in limestone mines.
Core Advantages
1. Flexible Deployment: The equipment can be directly deployed to the mining site, reducing ore transportation distance and lowering operating costs by more than 20%.
2. Rapid Production Launch: Modular design allows for installation and commissioning within 48 hours, 70% faster than fixed production lines.
3. Environmentally Friendly and Energy-Saving: Equipped with a dust removal and noise reduction system; some models support hybrid powertrain, reducing energy consumption by 15%.
4. Intelligent Control: A remote monitoring system provides real-time feedback of equipment data, automatically adjusting the preset crushing ratio to minimize manual intervention.
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Success Story
A certain iron mine in Inner Mongolia introduced the HPS series tracked mobile crushing plant, realizing integrated operations of raw ore processing, screening, and conveying:
- Processing capacity: 400 tons/hour
- Relocation frequency: 2-3 times per month
- Cost savings: Transportation costs reduced by 35%, labor costs reduced by 4 people/shift
Equipment Selection Recommendations
| Mine Type | Recommended Equipment | Crushing Ratio | Applicable Material Hardness |
| Metal Mine | Jaw Crusher + Cone Crusher Mobile Crusher | 1:15 | ≤355MPa |
| Limestone Mine | Impact Crusher Mobile Crusher | 1:20 | ≤350MPa |
| Construction Waste | Mobile Screening Station | 1:8 | ≤150MPa |
Frequently Asked Questions
Q1: Can a mobile crushing plant replace a fixed production line?
Suitable for mining operations with short cycles and dispersed mining sites, but large mines operating continuously year-round still require fixed power lines as the primary source of power.
Q2: How is the power supply handled?
Standard configuration includes a diesel generator set; some models support connection to an external high-voltage power grid. Photovoltaic energy storage systems are available for mountainous operations.
Q3: What is the equipment maintenance cycle?
Lubrication system maintenance interval is 500 hours; core rotor components have a lifespan of ≥8000 hours; remote early warning service is provided.
About of Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Our advantages:
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
Official Website Customer Service
WhatsApp: 0086-15093222637
Email: [email protected]
We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
