100 tph Mobile Crushing Plant for Granite and Basalt
A 100 tph mobile crushing plant for granite and basalt is a jaw plus cone train in closed circuit. Baichy publishes two mobile layouts for this duty: a single combined unit rated 60-100 t/h, and a two-unit wheel pair rated 100-150 t/h with a CS75 cone behind a PE500x750 jaw.
Ⅰ. What Combination Crushes Granite and Basalt at 100 tph?
Jaw crushing first, cone crushing second, with screen oversize returned to the cone. Granite and basalt are abrasion-driven rocks, so the second stage is a compression cone rather than an impact rotor, and circulating load at the cone sets finished tonnage rather than jaw throughput.
100 tph Mobile Crushing Plant for Granite and Basalt
The published 60-100 t/h combined plant carries feeder, jaw, cone and screen on one chassis. Model MC900E57 lists a ZSW8530 vibrating feeder, a PE500x750 jaw, a PYB900 cone and a 3YK1548 screen, at a transport size of 17000x2500x4300 mm and a transport weight of 45 t.
| Stage | Machine | Model | Published figures | Source |
|---|---|---|---|---|
| Feeding | Vibrating feeder | ZSW8530 | Model code only (see note) | Combined plant page |
| Primary | Jaw crusher | PE500×750 | 425 mm max feed, 50–100 mm outlet, 40–130 t/h, 45 kW | Jaw crusher page |
| Secondary | Spring cone | PYB900 | 115 mm max feed, 15–50 mm outlet, 50–90 t/h, 55 kW | Cone crusher page |
| Screening | Circular screen | 3YK1548 | 4800×1500 mm, 3 decks, 30–275 t/h, 18.5 kW | Screen page |
| Plant | Combined unit | MC900E57 | 60–100 t/h, transport 17000×2500×4300 mm, 45 t | Combined plant page |
| Plant | Wheel pair | YDPZ57-75 | 100–150 t/h, overall 15800×2300×5850 mm, CS75 cone | Mobile crusher page |
Feeder note: the mobile pages write the feeder as ZSW8530, while the feeder page publishes ZSW-850*3000 at 780 mm max feed, 80-120 t/h and 7.5 kW. The model strings differ, so no feeder capacity is attributed to ZSW8530 here.
Four-unit mobile crushing station
Ⅱ. Why a Cone Secondary for Granite and Basalt at 100 tph?
A cone crushes granite and basalt by laminar compression, which keeps product shape and wear cost together on abrasive rock. Baichy publishes the CS Symons cone for hard materials such as granite, and the PYB900 spring cone at a 115 mm maximum feed with a 15-50 mm outlet setting.
Baichy also publishes a rotor version at this rating: YDPZ57-1210 carries a PF1210 impact crusher with a 400 mm maximum feed on a plant rated 60-100 t/h. The rotor takes coarser feed, but on abrasive basalt the wear argument stays.
Ⅲ. Do You Need One Mobile Chassis or Two at 100 tph?
One chassis covers the 60-100 t/h band; two chassis are what the 100-150 t/h band is published on. The combined unit keeps transport to a single 17000x2500x4300 mm load, while the YDPZ57-75 pair measures 1580023005850 mm with cone and screen on the second chassis.
The pair suits a hard deposit where the cone carries the specification; the single unit suits a site that moves often.
Tracked layouts cover the same duty where ground conditions rule out a wheel chassis. Baichy publishes a crawler case in Laos on basalt, granite and limestone at 100-150 ton / hour with 0-5 mm, 5-20 mm and 20-40 mm products.
Ⅳ. FAQ
1. What plant capacity should I buy for 100 tph of granite or basalt?
Target the 100-150 t/h band. A plant published at 60-100 t/h runs at its ceiling to make 100 t/h, while the CS75 wheel pair rated 100-150 t/h keeps setting room.
2. Which jaw crusher feeds a 100 tph mobile plant?
PE500x750. Baichy publishes it at a 500x750 mm feed opening, a 425 mm maximum feed, 40-130 t/h and 45 kW, which covers the primary stage of both published mobile layouts.
3. Can a spring cone handle granite and basalt?
Yes. PYB900 is published at a 115 mm maximum feed, a 15-50 mm outlet setting, 50-90 t/h and 55 kW. Laminar compression keeps abrasion out of the wear cost.
4. What product sizes can this mobile plant screen?
3YK1548 carries three decks on a 4800X1500 mm box published at 30-275 t/h and 18.5 kW. Deck selection sets the cuts: 0-5 mm, 5-10 mm and 10-20 mm are the published grades.
5. Do I need a third crushing stage for basalt?
At 100 tph, usually not. A jaw and cone train in closed circuit reaches the aggregate grades. Add a sand stage only when the specification calls for manufactured sand.
Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
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