100–150 t/h Mobile Crushing Line
In the market for 100-ton-per-hour mobile crushing operations, if you are processing high-hardness materials—such as granite, basalt, river pebbles, or iron ore—conventional crushing equipment often becomes a source of headaches due to rapid wear and frequent downtime.
To address the pain points associated with hard rock crushing, we have introduced a heavy-duty dual-machine combination that stands as an "industry benchmark": the YDPZ96-9638 Mobile Jaw Crusher paired with the YDPZ160-1860 Mobile Cone Crushing Plant. This solution not only ensures a stable output of 80–150 tons per hour (tph) but, thanks to its exceptional durability and advanced structural design, has also become the preferred choice for clients who demand high-quality output.
Mobile Jaw Crusher PDF, Download ↓↓↓
I. Core Components: A Convergence of World-Class Configurations
This mobile crushing line earns its "flagship" status by eschewing traditional, simplistic configurations in favor of high-performance main units deployed throughout the entire line:
YDPZ96-9638 Mobile coares crushing palnt
1. The Soul of Primary Crushing: C96 European-Style Jaw Crusher (Mounted on YDPZ96-9638)
Weld-Free Structure: Utilizing a modular, weld-free frame design, this unit completely eliminates the risk of cracking caused by welding stresses, resulting in equipment of exceptional structural strength.
Optimized Kinematics: Compared to traditional PE-series jaw crushers, the C96 features a larger stroke and an optimized nip angle, enhancing its feed capacity and boosting crushing efficiency by 15%–25%.
The Feeding Expert (ZSW9638): Paired with a heavy-duty vibrating feeder, this component ensures that large raw stones are fed into the main crusher at a uniform and steady pace, effectively preventing blockages.
YDPZ160-1860 Medium-Fine Mobile Crushing Plant
2. The King of Secondary & Tertiary Crushing: CS160 Symons Cone Crusher (Mounted on YDPZ1214-1860)
Classic Symons Technology: The CS160 employs the globally renowned Symons crushing principle—widely acknowledged as the most stable and reliable technology available for hard rock crushing. Full Hydraulic Protection: Equipped with hydraulic chamber clearing and overload protection functions, the system automatically bypasses uncrushable objects (such as iron blocks) upon contact, safeguarding the machine from damage.
High-Standard Screening (YK1860): Features a large 1.8 x 6-meter triple-deck vibrating screen, ensuring extremely precise aggregate classification and producing output specifications that fully meet the rigorous requirements of commercial concrete production and infrastructure projects.
II. In-Depth Comparison: Why is this the "Only Answer" for 100-ton-class Hard Rock Projects?
Many clients ask: "I can also achieve an output of 100 tons using a 69 Jaw Crusher paired with a 1214 Impact Crusher—so why should I choose this specific setup?"
This marks the critical piding line between processing "soft rock" and "hard rock":
1. Massive Discrepancy in Wear Parts Costs:
If you are processing granite, the blow bars in an impact crusher might require replacement every 3 to 5 days; conversely, the liners in the CS160 Cone Crusher can last for several months. Over the long term, this specific combination can save you more than 60% on maintenance expenses.
2. Downtime vs. Operational Uptime (Continued from above):
Both the C96 and CS160 are engineered to support 24-hour, high-intensity continuous operation. Traditional mobile crushing Plants often suffer from downtime due to the frequent replacement of wear parts; however, this "European-style Jaw Crusher + Symons-style Cone Crusher" combination features wear-resistant components with a service life 1.5 to 2 times longer than standard manganese steel parts. When meeting a steady production demand of 100 tons per hour, this translates to less manual intervention and significantly higher equipment uptime. In the mining industry, time is money—and uptime equals net profit.
3. "Redundancy Design" for Handling Complex Operating Conditions
Thanks to the exceptional kinematic performance of the C96 Jaw Crusher, it maintains a smooth and consistent feed rate—even when processing raw ore with high clay content or excessive moisture. Furthermore, the CS160 cone crusher possesses exceptional impact resistance; when processing extremely hard materials such as basalt or river pebbles, it avoids the common issues of "bouncing" or "choking" often seen in standard crushers. This strategy of "high-spec deployment for moderate-duty tasks" ensures that the production line maintains a stable output of 100 t/h, even under the most demanding operating conditions.
III. Economic Benefits: Helping You Calculate the "Long-Term Economics of Hard Rock Processing"
When processing hard rock (such as granite), the primary cost driver is not electricity consumption, but rather wear parts (specifically, blow bars versus liners).
Impact Crusher Solution (Comparison): Blow bars make direct contact with the hard rock, resulting in extremely rapid wear. When processing granite, the wear-part amortization cost per ton of aggregate can reach as high as 5–8 RMB.
Cone Crusher Solution (Our Proposed Combination): Utilizing the principle of inter-particle crushing (lamination), the liners experience uniform wear over an extended service life. The wear-part cost per ton of aggregate can be kept within the range of 1.5–3 RMB.
Return Calculation: Based on a daily output of 800 tons, and focusing solely on wear parts, this solution can save you between 2,400 and 4,000 RMB per day. After just six months of operation, the savings on maintenance costs alone are sufficient to fully offset the price difference between the two types of equipment.
IV. Core Parameter Comparison Table: Let the Data Speak
| Performance Item | YDPZ96-9638 (Coarse Crushing Plant) | YDPZ160-1860 (Medium & Fine Crushing Plant) |
| Main Crusher | C96 European-style Jaw Crusher | CS160 Symons Cone Crusher |
| Feeding/Screening Equipment | ZSW9638 Vibrating Feeder | YK1860 Large Vibrating Screen (1.8 x 6m) |
| Max. Feed Size | 500 mm | 150 mm (Secondary Feed) |
| Designed Output | 80 - 150 tons/hour | 80 - 150 tons/hour |
| Power Configuration | 110 kW (Main Motor) | 160 kW (Main Motor) |
| Applicable Materials | Hard rocks such as granite, basalt, river pebbles, etc. | High-standard road paving materials, commercial concrete aggregates |
V. Frequently Asked Questions (FAQ)
Q1: Why is the C96 Jaw Crusher more expensive than a standard 6090 Jaw Crusher? Where does the extra cost come from?
Answer: The C96 utilizes a non-welded frame structure. This design ensures that the frame will not crack under prolonged, high-frequency vibration. Furthermore, its counterweight and motion trajectory have been computer-optimized to deliver greater crushing force and higher efficiency. For a 100-ton-per-hour production line—where long-term stability is a priority—the C96 is currently recognized globally as the premier choice for primary crushing.
Q2: Is this crushing solution mobile? Does it require a crane for setup?
Answer: Both machines included in this solution are mounted on heavy-duty, tire-mounted mobile chassis. When relocating, they simply need to be towed away by a tractor unit. Upon arrival at the site, the units' built-in hydraulic (or mechanical) support legs allow for rapid stabilization; there is no need to pour concrete foundations, thereby significantly saving on infrastructure costs and time.
Q3: Is the 1860 screen too bulky or space-consuming?
Answer: While the 1860 screen is indeed substantial in size, it serves as the critical component that guarantees a 100-ton-per-hour production line generates "zero waste." Its expansive 1.8 x 6-meter screening surface ensures thorough and precise aggregate classification. If your goal is to produce high-quality finished products, a large-scale screening machine is indispensable; furthermore, our chassis features a specialized design that ensures the stability and safety of this heavy-duty equipment during transport and relocation.
About of Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Our advantages:
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
Official Website Customer Service
https://wa.me/+8615093222637
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We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
