100 t/h Mobile Crushing Station — Customer Site
If you are currently searching for a mobile crushing station capable of producing 100 tons of high-quality sand and aggregate per hour, the YDPZ57 Series is undoubtedly a "star model" that simply cannot be overlooked.
Many clients, when inquiring about pricing, encounter two specific models: the YDPZ57-1210 and the YDPZ57-75. Both models feature a robust PE500x750 jaw crusher for their primary crushing stage; however, they perge significantly by adopting entirely different technical approaches for their secondary crushing stages.
Today, we will conduct a detailed breakdown of these two "four-in-one" mobile stations to help you select the perfect "money-making machine" for your specific project.
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I. The Shared "Heart": The PE500x750 Jaw Crusher
The "57" designation within the model numbers of these two mobile stations signifies that both are equipped with a PE500x750 Jaw Crusher.
Large Feed Opening: Boasting a maximum feed size of 425 mm, this unit can effortlessly process large blocks of raw stone—whether directly quarried or derived from construction waste—without the need for pre-processing. The Coarse Crushing Vanguard: As the first stage of the entire production line, it is responsible for rapidly "biting down" on large-sized raw materials to reduce them to a medium particle size, thereby laying the foundation for subsequent fine crushing.
II. Core Differences: A Technical Showdown in Secondary Crushing
While the "first stage" remains consistent, the choice of secondary crusher directly determines your operational costs and the marketability of your finished products.
YDPZ57-1210 Mobile jaw and impact Crushing Plant
1. YDPZ57-1210: [Jaw Crusher + Impact Crusher] Combination
Secondary Configuration: PF1210 Impact Crusher.
Capacity: 70 – 130 tph (demonstrates exceptional stability at a capacity of 100 tons).
Advantages:
The King of Particle Shape: The impact crusher utilizes an impact-based crushing principle, producing aggregates with a cubic shape and minimal needle-like or flaky particles—making it the preferred choice for high-standard infrastructure projects (such as highways and high-speed railways).
Lighter Investment: For equivalent production capacities, the purchase price of a mobile impact crushing station is more affordable, allowing for a faster return on investment.
Applicable Materials: Limestone, bluestone, construction waste, and other low-to-medium hardness stone materials.
YDPZ57-75 Mobile jaw and cone crusher
2. YDPZ57-75: [Jaw Crusher + Cone Crusher] Combination
Secondary Configuration: CS75 Cone Crusher.
Capacity: 27 – 130 tph (offers a wide adjustable capacity range and strong adaptability).
Advantages:
The Hard Rock Slayer: The cone crusher employs a compression-based crushing principle, specifically designed to tackle high-hardness, highly abrasive materials such as granite, basalt, and river pebbles.
Ultra-Low Wear: When processing hard rock, the liner lifespan of a cone crusher is significantly longer than that of an impact crusher's blow bars. If your project involves hard rock, choosing this option can save you substantial costs on wear-part replacements every year. Applicable Materials: Granite, basalt, river pebbles, iron ore, and other hard ores.
III. How Should You Make a Recommendation for a 100 t/h Requirement?
When a client inquires about a mobile crushing station with a capacity of 100 tons per hour, you can offer them a "Golden Selection Formula":
1. Assess Material Hardness:
If the material is limestone or construction waste ➡️ Recommend the YDPZ57-1210. It offers stable operation, ample output, excellent product shape, and the highest return on investment.
If the material is river pebbles or granite ➡️ Recommend the YDPZ57-75. Although the initial investment is slightly higher, it results in lower long-term maintenance costs and stands as an "evergreen classic" in the hard rock crushing sector.
2. Consider the End Use of the Finished Product:
For use in high-grade concrete or asphalt paving ➡️ Prioritize the 1210 Impact Crusher Combination (due to its superior product shape).
For use in roadbed sub-bases or general fill material ➡️ Prioritize the 75 Cone Crusher Combination (due to its superior operational stability).
IV. The YDPZ Series "Four-in-One Combination": A Single Vehicle, a Complete Production Line
No matter which configuration you choose, our YDPZ "Four-in-One" series offers the following core advantages:
Truly All-in-One: The feeder, jaw crusher, secondary crusher (impact or cone), vibrating screen, and belt conveyors are all fully integrated onto a single chassis frame.
Closed-Circuit Loop: Automatically executes the "crushing-screening-re-crushing" process; oversized (non-compliant) materials are automatically recirculated for re-processing, ensuring that the final output consists entirely of qualified materials.
Dual Power (Diesel/Electric): Comes standard with electric motor drive, with an optional high-power diesel generator set available to eliminate concerns regarding power availability in remote or off-grid field operations.
Rapid Deployment: Requires no fixed infrastructure or foundation work; simply arrive at the site, extend the hydraulic support legs, and you can be up and running—generating revenue—within just 30 minutes. ---
Conclusion
For a mobile crushing plant with an output of 100 tons per hour, should you choose the YDPZ57-1210 or the YDPZ57-75?
If the stone material is relatively soft and your priority is superior particle shape, choose the 1210; if the stone material is harder and your priority is wear resistance, choose the 75!
About of Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Our advantages:
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
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We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
