Mobile Concrete Crushers: 30-600 TPH
In the fields of modern building demolition, road reconstruction, and resource recycling, mobile concrete crushers have become indispensable core equipment. Their flexible mobility, efficient crushing capabilities, and wide adaptability have completely transformed the traditional fixed crushing plant operation model. As a mobile crushing equipment manufacturer with 20 years of professional manufacturing experience, we will delve into mobile concrete crushers with capacities ranging from 30 to 600 tons per hour, analyzing their technical characteristics, application advantages, and selection considerations to help you find the most suitable crushing solution for your project needs.
| Key Words | Mobile Concrete Crushers |
|---|---|
| Product Model | Mobile Impact Crusher |
| Feed Size | 0-500mm |
| Motor Power | 60-300kw |
| Capacity | 30-600 t/h |
| Core Equipment | PF Impact Crusher |
| Brand | Baichy Heavy Industry |
| Please note: The above table data is for reference only. For specific information, please contact us. | |
Analysis of Core Equipment Advantages
The essence of mobile concrete crushers, especially those with such a wide range of capacities, lies in integrating a complete crushing and screening system onto a mobile crawler or wheeled chassis. This offers the following significant advantages:
1. Exceptional Flexibility and Convenient Relocation: The equipment can be driven directly to the crushing site, eliminating the huge costs and time associated with material transportation, making it particularly suitable for urban construction waste treatment, small mining sites, and dispersed engineering projects.
2. Strong Site Adaptability: Regardless of rugged terrain or limited space, the mobile design allows for rapid deployment and production, enabling crushing wherever the material is.
3. Efficient Resource Recycling: Waste concrete blocks are crushed on-site into recycled aggregates of different specifications, which can be directly used for roadbed backfilling, brick making, or recycled concrete, aligning with green environmental protection and sustainable development principles.
4. Integrated Intelligent Control: Modern high-end models integrate feeding, crushing, screening, and conveying, and utilize a PLC intelligent control system for one-button start/stop, fault diagnosis, and remote monitoring, resulting in simple operation and low labor requirements.
5. Wide Capacity Matching: From small and medium-sized demolition projects of 30 tons/hour to large-scale mine tailings processing or large-scale infrastructure projects of 600 tons/hour, different models of mobile crushers can precisely match different production needs. Application Scenarios and Typical Cases
Mobile-impact-crusher-shipped
Our equipment has successfully served numerous projects worldwide.
Below are two typical scenarios:
Case Study 1: Urban Construction Waste Resource Utilization Project (Capacity: ~150 tons/hour)
In an old city renovation project in a major city, our medium-sized crawler-mounted mobile impact crusher was used. The equipment directly crushed, demagnetized, and screened discarded floor slabs and beams at the demolition site, producing three grades of high-quality recycled aggregate (0-5mm, 5-10mm, and 10-31.5mm) for on-site road sub-base and non-fired brick production. This achieved zero waste transportation, resulting in both economic and environmental benefits.
Case Study 2: Highway Expansion Project (Capacity: ~450 tons/hour)
In a highway expansion project, our large-scale crawler-mounted mobile jaw crusher + cone crusher combination production line was used. This unit efficiently processed the demolished old concrete pavement and bridge piers, producing high-quality concrete aggregate for the new road's stabilized base and sub-base layers, significantly reducing the cost of purchased raw materials and waste disposal.
How to Choose the Right Capacity Model?
When choosing a mobile concrete crusher, capacity is crucial but not the only factor. We recommend considering the following points:
1. Material Characteristics: The strength, size, and rebar content of the concrete determine whether a jaw crusher (coarse crushing), impact crusher (medium crushing, good product shape), or cone crusher (medium crushing, wear-resistant, suitable for hard materials) should be selected.
2. Expected Capacity: Based on the project cycle and daily processing requirements, determine a baseline within the wide range of 30-600 tons/hour. Allow for approximately 10%-15% surplus capacity to handle fluctuations.
3. Output Specifications: How many finished aggregate sizes are needed? What are the requirements for particle shape and fines content? This determines whether a multi-layer vibrating screen or air classifier is needed.
4. Mobility Preference: Track-mounted mobile crushers (self-propelled, suitable for complex terrain) or wheeled mobile crushers (require towing, but more convenient for road travel).
5. Intelligence and Environmental Requirements: Consider whether advanced features such as remote monitoring, dust suppression and noise reduction systems, and hybrid power are needed.
Frequently Asked Questions (FAQ)
Q: Is the investment cost of a mobile crusher higher than that of a fixed production line?
A: Looking solely at the main machine, the initial investment for a mobile unit with the same capacity may be higher. However, considering the savings in civil engineering, installation, and transportation costs, as well as its unparalleled flexibility, the overall return on investment is often more advantageous in most projects requiring relocation.
Q: What precautions should be taken when processing concrete containing rebar?
A: It is essential to choose a model equipped with a powerful magnetic separator (such as a belt magnetic separator) to effectively separate the rebar and protect the downstream crushing chamber and conveyor belt. Our equipment typically includes a magnetic separator as a standard or optional feature.
Q: Can the capacity reach the nominal maximum value (e.g., 600 tons/hour)?
A: The nominal capacity is a theoretical value under ideal working conditions (such as appropriate feed size and hardness, and continuous and uniform feeding). Actual output will be affected by material characteristics, operating level, and other factors. Our engineers will assist you in evaluating the working conditions to ensure reliable equipment selection.
Q: Is equipment maintenance complicated?
A: Our equipment adopts a modular design, with key components easily accessible, making routine maintenance (such as lubrication and tightening) simple. We also provide comprehensive operational training, remote technical support, and a global parts supply network to ensure continuous and efficient operation of the equipment.
Choosing a mobile concrete crusher with matching capacity and reliable performance is a crucial step in improving project efficiency, reducing costs, and implementing environmental protection strategies. With a wide range of options from 30 tons to 600 tons, we have professional solutions for projects of all sizes. Backed by 20 years of manufacturing experience and technological expertise, we not only provide high-quality equipment but also offer full lifecycle services from selection and planning to operational support. Contact us to receive a customized solution design and quotation.
