100tph crushing production line site
In heavy-duty mining operations, the efficiency of primary crushing directly determines the return on investment (ROI) for the entire production line. Baichy Heavy Industry’s PE/PEX series jaw stone crushers are specifically designed for hard rock (such as basalt, granite, and river pebbles). With three core advantages—high crushing ratios, low operating costs, and immediate operational readiness—they have become the preferred choice for mining sites worldwide, including in the Philippines, Vietnam, and Ethiopia.
I. Core Technical Advantages: Robust Industrial Standards
• Deep-Cavity Crushing Technology: An optimized crushing chamber design eliminates dead zones, enhances feeding capacity and throughput, delivers high crushing ratios, and ensures uniform product granularity.
• Mn18Cr2 Wear Parts: The swing and fixed jaw plates are made of high-manganese steel alloy; this material extends service life by over 30% compared to standard materials, significantly reducing maintenance-related downtime.
• Dual-Power System (Diesel/Electric): Tailored for less developed regions, the system supports both 60Hz and 50Hz power standards and allows for diesel generator operation, offering flexibility in logistics and site selection.
• Ship-Type Shock-Absorbing Chassis (Mobile Version): Mobile units feature an integrated welded steel frame chassis that offers high structural rigidity and even ground pressure distribution, enabling immediate operation without the need for concrete foundation construction.
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II. Core Specifications and Models
We offer a full range of specifications—from laboratory-scale to large-scale mining operations—to meet perse production capacity requirements:
| Model | Feed Opening (mm) | Max. Feed Size (mm) | Capacity (t/h) | Power (kW) | Application Scenario |
| PE-400×600 | 400×600 | 340 | 16-60 | 30 | Small-to-medium stone plants, mining sites in the Philippines |
| PE-600×900 | 600×900 | 500 | 50-160 | 55-75 | Construction aggregates, primary basalt crushing |
| PEX-250×1200 | 250×1200 | 210 | 20-61 | 37 | Fine jaw crusher, optimized for secondary crushing |
| PE-900×1200 | 900×1200 | 750 | 220–450 | 110 | Large-scale manufactured sand production, port material handling |
III. Global Case Studies: Proven Performance
• River Stone Crushing Project (Philippines): Utilizes the PE-600×900 for primary crushing; adapted for local 60Hz power standards; produces 1,000 tons daily to supply local infrastructure projects.
• Construction Waste Processing (Vietnam): Employs a mobile jaw crushing station for on-site processing at demolition sites; output material is used as aggregate base layers for Long Thanh Airport.
• Basalt Processing (Ethiopia): Designed for high-hardness materials; features reinforced Mn18Cr2 wear-resistant parts, effectively reducing wear-related costs by 20%.
FAQ: Frequently Asked Questions
Q1: How do I choose the right jaw crusher model for my stone plant?
A: When selecting a model, consider three key indicators: maximum feed size (must be less than 85% of the feed opening size), target production capacity (t/h), and material hardness (Mohs scale). We recommend consulting Baichy Heavy Industry engineers to obtain a customized configuration plan.
Q2: What is the replacement interval for the wear parts of the jaw crusher?
A: It depends on the abrasiveness of the material. For hard rock such as basalt, the jaw plate replacement interval is approximately 3–6 months; for limestone, it can reach 8–12 months. Baichy Heavy Industry provides genuine Mn18Cr2 high-manganese steel replacement parts.
Q3: Do your crushers support overseas power standards?
A: Yes. We can customize motors to meet customer requirements—supporting voltages of 220V, 380V, or 440V and frequencies of 50Hz or 60Hz—ensuring the machine is ready for immediate use upon arrival at the site.
