In the non-metallic mineral powder processing industry, small and medium-sized enterprises often face challenges such as high equipment investment, high energy consumption, and difficult-to-control operating costs. For limestone (calcium carbonate, dolomite, etc.) powder producers with production capacity requirements of 5-6 tons/hour, Baichy Heavy Industry has introduced the cost-effective YGM high-pressure suspension roller mill combined with an intelligent control system solution, helping SMEs achieve low investment, high returns, and stable production.
To meet these needs, Baichy Heavy Industry recommends the YGM series high-pressure suspension roller mill, particularly the YGM95 model, with a production capacity of 5-8 tons/hour, perfectly matching the production scale of small and medium-sized enterprises. Based on customer production needs (calcium carbonate, dolomite, and even clay processing, 5-6 tons/hour) and company size, combined with Baichen Heavy Industry's product line, the following are targeted recommendations:
Core Requirements for 5-6 tons/hour limestone processing
Pain points for small and medium-sized powder processing companies typically include:
• Limited equipment investment, requiring a cost-effective grinding solution
• Strict energy consumption control, minimizing electricity consumption per ton
• Adjustable finished product fineness to meet perse customer needs (80-425 mesh)
• Moderate automation to minimize manual intervention
• Small footprint, suitable for limited production sites
Core Equipment Recommendation: YGM Series High-Pressure Suspension Roller Mill
1. Recommended Model: YGM95 (Processing Capacity 5-8 tons/hour)
• Finished product fineness: 0.613-0.033mm (Adjustable 80-425 mesh)
• Power: ≤75kW (Controllable power consumption costs)
Advantages: Three-stage sealing and dustproof design, particularly suitable for processing non-metallic mineral powders such as limestone.
2. Supporting Solutions:
3. Technical Parameters
| Project | Parameters |
| Processing Capacity | 5-8 tons/hour |
| Finished Product Fineness | 0.613-0.033mm (80-425 mesh) |
| Main Motor Power | ≤75kW |
| Power Consumption | ≤18kWh/ton |
| Floor Area | Approximately 15-20㎡ |
4. Core Advantages
• Three-stage sealing and dustproof design: Reduces dust fugitive emissions, meeting environmental requirements.
• Wear-resistant alloy roller sleeves: Extends service life by 30%, reducing maintenance costs.
• Intelligent variable frequency control: Automatically adjusts speed based on material hardness, ensuring stable powder output quality.
• Low vibration and low noise: Suitable for small and medium-sized plants.
Upgrade Options (for future growth):
1. MTW Medium-Speed Trapezoidal Mill:
• Processing Capacity: 6-10 tons/hour (with 30% capacity reserve)
• Advantage: Curved blade design, 15% lower wear rate than YGM.
2. Intelligent Control System:
• Optional PLC automatic feeding module (+￥25,000)
• Mobile phone production monitoring available (requires IoT module)
Cost-Benefit Analysis:
| Project | Basic Solution (YGM95) | Includes Intelligent Control Solution |
| Equipment Investment | ￥280,000-320,000 | ￥330,000-360,000 |
| Electricity Consumption per Ton | ≤18kWh | ≤16kWh |
| Labor Requirement | 2 people/shift | 1 person/shift |
| Payback Period | 12-18 months | 10-15 months |
Optional Upgrade Configurations
• Vibrating feeder: Prevents clogging of wet and sticky materials (suitable for raw materials containing clay).
• PLC intelligent control system: Enables remote monitoring via mobile phone, reducing labor costs.
• Hot air furnace + dryer (if raw material moisture > 8%)
Case Study:
A Mexican calcium carbonate powder plant adopted the YGM95+ intelligent control solution, achieving a stable production capacity of 6 tons/hour, reducing power consumption by 22%, labor costs by 40%, and a payback period of just 14 months.
How to Get a Custom Solution?
If you are planning to build a 5-6 tons/hour limestone powder production line, please provide:
1. Raw material data (average particle size, SiO₂ content, moisture content)
2. Finished product requirements (fineness, application)
3. Site conditions (area, power supply configuration)
☎ Contact us, and Baichen engineers will provide you with a free model selection and cost estimate!
For small and medium-sized limestone powder processing companies, the YGM95 high-pressure suspension roller mill offers the most cost-effective option thanks to its moderate investment, low energy consumption, and high stability. Combined with Baichen Heavy Industry's intelligent control system and exclusive support policies, it can further reduce operating costs and enhance market competitiveness.
Baichy Heavy Industry – Your Trusted Partner for Seamless Equipment Operation
To ensure optimal performance of your equipment, Baichy Heavy Industry offers:
- Professional on-site installation guidance
- Comprehensive operator training
- 24/7 technical support & maintenance services
Our complete after-sales service system guarantees long-term, stable operation of your machinery with minimal downtime.
Protect Your Rights – Only Use Official Channels
To avoid scams and ensure authentic support, contact us exclusively through:
• Official Website: www.baichychina.com
• WhatsApp: +8615093222637
• Email: [email protected]
Your satisfaction is our priority – expect prompt, professional service every time.
(Note: Beware of unauthorized third parties claiming to represent Baichy. Always verify through official contacts.)
Further reading:
How To Choose A Suitable Industrial Grinding Mill?
Which Is Better Cement Vertical Roller Mill Or Ball Mill?
What Are the Differences between Dry and Wet Type Ball Mill?
