In modern aggregate production, where ultimate efficiency is paramount, a single piece of equipment working alone is no longer sufficient to meet comprehensive needs. The real solution lies in equipping different crushing stages with the most specialized equipment and enabling them to work in tandem. The closed production line composed of the YDPZ75-1142 jaw crusher and the YDPZ300-2160 cone crusher, recommended by Baichy, perfectly embodies this concept. It is specifically designed to efficiently and economically process 300-600mm large raw ore into 15-80mm high-quality aggregate.
I. Solution Unveiled: Why a Closed-Loop Combination of Jaw Crusher + Cone Crusher?
This is a classic and efficient process route:
1. Coarse Crushing Expert - YDPZ75-1142 Jaw Crusher: As the "pioneer" of the production line, it is specifically designed to process 300-600mm raw ore thanks to its powerful crushing force and robust structure. Its enormous capacity easily swallows large rocks, performing primary coarse crushing and producing relatively uniform intermediate material.
2. Medium and Fine Crushing Expert - YDPZ300-2160 Cone Crusher Mobile Plant: As the "finisher" of the production line, it receives intermediate material from the jaw crusher. The cone crusher uses a layered crushing principle, producing finished products with better particle shape and more uniform particle size. More importantly, it forms a closed system with the vibrating screen; materials that do not meet the 15-80mm size standard are returned to the cone crusher for further crushing until they meet the requirements.
The advantages of this combination are:
• Specific functions, maximized efficiency: The jaw crusher leverages its strong coarse crushing capacity and large feed opening; the cone crusher leverages its good product particle shape and suitability for medium to high hardness materials.
• High finished product quality: The closed-loop circulation ensures that all outputs meet the 15-80mm particle size requirement, with low over-grinding rate, high product cubicity, and greater value.
• Strong System Stability: Dual-machine operation distributes the load across multiple machines, resulting in more stable system operation and significantly improved continuous operation capability compared to a single machine.
II. Core Value: This solution offers more than just crushing.
• Clear Return on Investment: Compared to large fixed production lines, this mobile solution requires lower investment and has a near-zero construction period, enabling rapid production and revenue generation.
• Unparalleled Flexibility: Both machines can be moved independently, allowing for adjustments to the layout based on changes in the working face, completely eliminating the high costs of material transportation.
• Intelligent Control, Worry-Free and Labor-Saving: Equipped with an advanced control system, the equipment enables one-button start/stop, fault diagnosis, and remote monitoring, greatly reducing the technical requirements and labor costs for operators.
III. Typical Application Scenarios: This 200-ton/hour golden combination is particularly suitable for:
• Medium-sized hard rock mines such as granite and basalt.
• Infrastructure projects such as highways and railways requiring high-grade aggregates.
• Commercial concrete mixing plants with strict requirements for finished product particle shape.
Choosing Baichy's YDPZ75-1142 and YDPZ300-2160 mobile crushing production lines is not just about selecting two high-quality machines, but also about choosing a complete, optimized, and proven production system that directly creates value for you. It represents the integrated, intelligent, and efficient development trend of mobile crushing technology.
Consult Baichy's technical engineers now for customized site planning and a detailed quote!
