Granite Crushing Production Line
In South Sudan's mining resource development, granite is a high-quality raw material for building aggregates, road paving, and infrastructure construction, leading to a growing demand for its crushing and processing. A small-scale granite crushing production line with a capacity of 10 tph (10 tons per hour) is suitable for local small and medium-sized mine development or regional aggregate supply scenarios, offering both flexibility and cost control.
South Sudan's operating environment is characterized by a tropical climate, complex terrain, and limited power/logistics support. Therefore, equipment must meet the requirements of strong weather resistance, easy relocation/installation, low energy consumption, and easy maintenance. Granite has high hardness (Mohs hardness 6-7), and the crushing process must balance "high-efficiency crushing + stable finished product quality." The entire chain from raw material mining to aggregate production needs to be precisely matched with production capacity and local resource endowment.
Production Line Overview and Core Process
The 10tph small-scale granite crushing production line's core process is a combined "coarse crushing + fine crushing (+screening)" flow, suitable for processing granite from large raw stones to building aggregates:
PE400x600 Jaw Crusher
1. Coarse Crushing Stage: A jaw crusher is used to crush large granite pieces (≤500mm) to medium particle size (≤100mm). To address the high hardness of granite, the equipment must have strong meshing force and wear-resistant liners.
PF1007 Impact Crusher
2. Medium and Fine Crushing Stage: A cone crusher/impact crusher is used (selected according to the desired finished particle size; cone crushers are more suitable for hard rock and produce more uniform particle size; impact crushers offer better particle size but have slightly higher wear on wear parts) to crush the material to the target particle size (e.g., 5-31.5mm building aggregate).
YK Vibrating Screen
3. Screening Stage: A vibrating screen classifies the material to ensure the finished particle size meets standards. Simultaneously, recycled crushing improves capacity utilization.
The entire production line features a compact design, allowing for fixed installation or modular relocation (adapting to the needs of mining relocation in South Sudan). Its stable capacity of 10 tph (tonnes of grain) meets the aggregate supply requirements for local small and medium-sized engineering and infrastructure projects.
Project Advantages and Equipment Value
1. Adaptability to Local Needs in South Sudan
• Environmental Adaptability: The equipment casing is treated with anti-corrosion coating, and the motors and electrical control systems are resistant to humidity and heat, coping with South Sudan's hot and rainy climate.
• Controllable Costs: The 10 tph small-capacity line requires low investment and has low maintenance barriers, making it suitable for local small and medium-sized mine owners or cooperatives.
• Finished Product Quality: The crushed granite aggregate has stable particle shape and gradation, allowing it to be directly used for road base courses, building blocks, etc., reducing subsequent processing costs.
2. Equipment Technical Advantages
• Wear-resistant and durable: Key equipment such as jaw crushers and cone crushers utilize high-manganese steel/alloy wear-resistant parts, extending service life and reducing the risk of spare parts shortages in South Sudan;
• Energy-efficient and high-performance: Optimized crushing chamber design and motor efficiency result in lower power consumption per unit capacity than the industry average, adapting to the unstable local power supply (diesel generator compatibility option available);
• Intelligent operation and maintenance: A simplified electrical control system + remote fault diagnosis (optional) reduces the operational difficulty for local technicians and minimizes downtime losses.
South Sudan Project Case Study
Taking BAICHY Heavy Industry's 10tph granite crushing project in South Sudan as an example:
• Raw Materials and Capacity: The maximum size of the raw stone is 600mm. The production line stably outputs 10tph of granite aggregate, with a particle size of 5-31.5mm accounting for over 85%;
• On-site Operation: The equipment is installed on a semi-mobile steel structure platform, powered by a diesel generator, adaptable to mining areas without mains power;
• Finished Product Application: The aggregate is used for local rural road paving and small construction projects. Customer feedback indicates "stable output, low maintenance frequency, and a higher selling price for the finished product than ordinary crushed stone."
Recommended Equipment List (Configured by Process)
| Stage | Equipment Model (Example) | Core Parameters/Features | Highlights for South Sudan Scenario |
| Coarse Crushing | PE400×600 Jaw Crusher | Feed opening 400×600mm, capacity 10-40tph | Simple structure, easy maintenance, wear-resistant liners for impact resistance |
| Medium and Fine Crushing | HPT200 Cone Crusher (Hydraulic) | Discharge opening 3-40mm adjustable, capacity 15-50tph | Hydraulic adjustment, uniform particle shape, efficient hard rock crushing |
| Screening | 3YK1236 Vibrating Screen | 3-layer screen, processing capacity 20-80t/h | Multi-layer grading, adaptable to different aggregate particle size requirements |
| Auxiliary Equipment | Belt Conveyor (Custom Length) | Belt width 500-650mm, belt speed 0.8-1.6m/s | Modular assembly, convenient relocation |
| Power System | Diesel Generator (200kW) | Adaptable to Local Power Outage Scenarios | Stable Power Supply Ensures Continuous Production |
Frequently Asked Questions about the South Sudan 10tph Granite Crushing Project
1. Given the insufficient power supply in South Sudan, how can the production line operate stably?
A: A diesel generator + energy storage system (or pure diesel generator) can be configured. The equipment power supply can support external diesel generator sets; at the same time, optimize equipment energy efficiency, reduce power consumption per unit capacity, and reduce power generation costs.
2. Granite is highly hard; what is the replacement cycle for wear-resistant parts?
A: Taking the high-manganese steel liner of the jaw crusher as an example, under 8 hours per day and a capacity of 10tph, the lifespan of the coarse crushing liner is approximately 3-6 months (adjusted according to the amount of impurities in the feed); the lifespan of the cone crusher's jaw wall/crushing wall is approximately 6-12 months. Baicheng Heavy Industry provides a spare parts reserve plan, which can be prepared in advance via land/air transport to reduce local supply pressure.
3. Can the production line adapt to the muddy sites of South Sudan's rainy season?
A: The equipment base uses a reinforced steel structure with anti-slip pads. The foundation can be designed as a hardened concrete or steel platform. The belt conveyor is equipped with a rain cover and anti-slip rollers to ensure stability during the rainy season. It is also recommended to plan drainage ditches on-site to prevent water accumulation from affecting equipment operation.
Related Extensions and Long-Term Services
In addition to the 10tph production line, Baichen Heavy Industry can upgrade to a 20tph/30tph medium-sized production line according to the subsequent needs of the South Sudanese customer, or add a sand making module (processing granite into manufactured sand to expand application scenarios). Remote operation and maintenance training is also provided to help the local team master daily equipment maintenance and troubleshooting skills, ensuring the long-term efficient operation of the production line.
About of Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Our advantages:
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
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