Track-Mounted Jaw Crusher + Impact Crusher Combination Shipped to the Philippines
We are honored to announce that a "Golden Combination"—comprising a crawler-mounted jaw crushing station and a crawler-mounted impact crushing station—is fully prepared and ready for immediate shipment to our client's site in the Philippines. This shipment not only signifies a deepening of the trust-based relationship with our partners in the Philippines but also highlights the exceptional adaptability and robust productivity of mobile crushing solutions in complex and dynamic fields such as mining and construction waste processing. This "Pioneer Duo" is set to inject powerful momentum into our client's aggregate production operations, distinguished by its unparalleled mobility, high crushing efficiency, and outstanding finished product quality.
Core Equipment Details: The Golden Crushing Combination
1. Crawler-Mounted Jaw Crushing Station – The Robust Pioneer of Primary Crushing
Crawler Jaw Crusher
As the first stage in the crushing production line, this crawler-mounted jaw crushing station bears the critical responsibility of performing primary crushing on large-sized raw materials. Its robust jaw crusher mechanism is capable of effortlessly processing various types of high-hardness ores and rocks, laying a solid foundation for the subsequent secondary crushing stage.
Key Advantages:
• Powerful Crushing Force: Features a deep "V"-shaped crushing chamber design, offering high processing capacity and a high crushing ratio.
• Exceptional Adaptability: Equipped with a heavy-duty feeder and a pre-screening device that effectively remove soil and fines, thereby directly boosting the efficiency of downstream equipment.
• Rapid Deployment: Features hydraulically driven tracks, enabling quick on-site movement and positioning without the need for complex civil engineering or foundation construction.
2. Crawler-Mounted Impact Crushing Station – The Expert in Precise Secondary Crushing and Shaping
Following the primary stage, the crawler-mounted impact crushing station performs secondary (medium-to-fine) crushing and shaping on the pre-crushed materials. Its core advantage lies in utilizing impact energy for crushing; the resulting finished aggregates feature a cubical shape with minimal needle-like or flaky particles, making them particularly suitable for meeting the high standards required by commercial concrete batching plants and asphalt mixing plants.
Crawler Impact Crusher
Key Advantages:
• High-Quality Finished Products: Produces aggregates with excellent particle shape and continuous gradation, commanding high market value.
• Flexible Adjustment: Allows for convenient control of the discharge size—enabling multi-purpose functionality from a single machine—through simple adjustments to parameters such as rotor speed and the gap between impact plates. • High Efficiency & Energy Saving: Boasts high crushing efficiency and demonstrates exceptional energy consumption performance when processing materials of medium hardness.
Key Performance Parameters Comparison Table
| Parameter | Track-Mounted Jaw Crushing Station | Track-Mounted Impact Crushing Station |
| Core Crusher Model | PE Series Jaw Crusher | PF/CI Series Impact Crusher |
| Max. Feed Size | ≤650mm | ≤500mm (Dependent on upstream output) |
| Processing Capacity | 50–400 tons/hour | 60–350 tons/hour |
| Finished Product Size Range | 50–150mm (Adjustable) | 0–40mm (Finely adjustable) |
| Power Configuration | Diesel Generator Set / External Mains | Diesel Generator Set / External Mains |
| Primary Application Stage | Primary Coarse Crushing | Secondary Medium/Fine Crushing & Shaping |
Application Scenarios & Core Advantages
Typical Application Scenarios for Projects in the Philippines
The Philippine archipelago is rich in mineral resources and faces a robust demand for infrastructure development. This combination of track-mounted mobile crushing stations is perfectly suited for the following applications:
• Mountainous Ore Mining: In mining areas characterized by rugged terrain and narrow working faces, the advantage of track-mounted mobility is fully realized, allowing the equipment to flexibly advance alongside the mining face.
• River Pebble Sand Making: Used to process riverbed pebbles into high-quality construction sand and aggregates.
• Construction Waste Recycling: In the vicinity of major metropolitan areas like Manila, the equipment enables on-site crushing and screening of demolition waste, transforming waste into valuable resources.
• Road Construction Material Supply: Can be stationed directly along the routes of highway and railway construction projects to provide a stable and reliable supply of aggregates for roadbeds and surface layers.
Five Key Reasons to Choose Our Track-Mounted Crushing Station Combination
1. A "Mobile Crushing Plant": Integrates feeding, crushing, and conveying functions into a single unit; it travels directly to the material source, thereby significantly reducing raw material transportation costs.
2. Rapid Deployment & Investment Savings: Upon arrival at the site, the equipment requires virtually no foundation piling or infrastructure construction; production can commence within a single day, ensuring a quick return on investment.
3. Flexible Configuration, High Adaptability: Depending on the characteristics of the raw materials and the requirements for the finished products (e.g., specializing in crushed stone or sand production), users can flexibly select different types of secondary crushing stations—such as impact crushers, cone crushers, or sand-making machines.
4. Intelligent Control, Stable and Reliable: Equipped with an intelligent PLC control system, the equipment offers simple operation and a low failure rate, ensuring the continuous and stable operation of the production line.
5. Eco-friendly and Energy-efficient: Featuring advanced dust removal and noise reduction designs, the equipment complies with strict environmental regulations, enabling truly green production.
Track-mounted-mobile-jaw-crusher-+-impact-crusher
Case Study Reference
For a basalt quarry project in Indonesia, we provided a similar "Jaw Crusher + Impact Crusher" configuration using our crawler-mounted mobile crushing stations. The client faced challenges involving dispersed mining areas and frequent site relocations. Over a three-year period, our equipment was relocated four times while consistently maintaining an operating rate of over 85%. It produced more than 800,000 tons of high-quality aggregates annually; the particle shape and gradation of the finished products fully met the strict tender requirements for key local infrastructure projects, ultimately helping the client secure long-term supply contracts.
Other Recommended Equipment
Depending on the hardness of the raw materials and the specific requirements for the finished products, you may also consider the following combinations of crawler-mounted mobile crushing stations:
• For High-Hardness Ores (e.g., Granite, Iron Ore): Crawler-mounted Jaw Crushing Station + Crawler-mounted Cone Crushing Station. The cone crusher's "laminated crushing" principle is better suited for hard rock applications, resulting in a longer service life for wear parts.
• For Premium Manufactured Sand: Crawler-mounted Jaw Crushing Station + Crawler-mounted Sand-making Station. Utilizing an impact crusher or a vertical shaft impact (VSI) sand-making machine allows for the production of high-quality manufactured sand with excellent gradation and a rounded particle shape.
• For Integrated Screening Needs: Crawler-mounted Impact Crushing Station + Crawler-mounted Mobile Screening Station. This configuration enables immediate, multi-stage screening and classification of materials after crushing, allowing for the direct production of finished products in various specifications.
Frequently Asked Questions (FAQ)
Q1: Do crawler-mounted mobile crushing stations require an external power supply?
A: No, they do not. The equipment comes standard with a high-performance diesel generator set, providing a completely self-sufficient power supply that enables truly "independent operation." Of course, if a stable municipal power supply is available on-site, the equipment can be switched to use grid power to reduce operating costs.
Q2: How is the reliability of the equipment guaranteed given the hot and humid climate in the Philippines?
A: Our equipment is designed with tropical operating conditions specifically in mind. Key electrical components feature high protection ratings, while the hydraulic and lubrication systems are equipped with high-efficiency cooling and filtration units. Furthermore, the equipment undergoes specialized protective treatments tailored to high-temperature and high-humidity environments, ensuring stable operation even under harsh conditions.
Q3: Can this system be upgraded if future production demands increase?
A: Absolutely. Our crawler-mounted mobile crushing station utilizes a modular design concept. In the future, you can easily expand your production capacity by adding a standalone crawler-mounted mobile screening station, upgrading to a higher-capacity crusher unit, or even running a second production line in parallel—offering flexible investment options with no wasted resources.
About of Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Our advantages:
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
Official Website Customer Service
https://wa.me/+8615093222637
Email: [email protected]
We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
