C Series Jaw Crushing Station
A C series jaw crushing station combines a C series jaw crusher with a vibrating feeder, a discharge belt conveyor and an optional vibrating screen, so that primary crushing runs as one continuous unit. Baichy builds the C series jaw crushing station in two families: C80 to C200 jaw crushers for stationary jaw crushing plants rated 50-1400 t/h, and CJ96 to CJ120 jaw crushers for mobile jaw crushing stations rated 60-500 t/h.
What Is a C Series Jaw Crushing Station?
A C series jaw crushing station is a primary jaw crushing station in which the jaw crusher, the feed hopper and the discharge conveyor share one steel frame or one concrete foundation, sized so that the feed opening never becomes the bottleneck. The C80 to C200 jaw crushers accept 400-1200 mm run-of-mine rock, hold a discharge setting of 40-300 mm and handle material with a compressive strength up to 320 MPa.
What Are the Main Parts of the Station?
• Vibrating feeder: spreads 30-600 t/h of run-of-mine material evenly, with a maximum feed size of 650 mm.
• C series jaw crusher: breaks the rock in one pass, with motor power from 55 kW on the C80 to 400 kW on the C200.
• Discharge belt conveyor: carries 20-500 t/h of crushed rock at a maximum feed size of 500 mm.
• YK vibrating screen (optional): splits the crusher discharge into 3-150 mm products at 30-850 t/h.
How Does a C Series Jaw Crusher Crush Rock?
Rock falls between a fixed jaw and a moving jaw, and the eccentric shaft drives the moving jaw toward the fixed jaw so the material is squeezed and split. When the moving jaw retreats, crushed rock leaves through the bottom discharge opening by gravity, while oversize pieces stay in the crushing chamber for another pass.
Structural diagram of the C-series jaw crusher
How Is the Discharge Setting Adjusted?
An optional hydraulic adjustment device changes the discharge opening across 40-300 mm, so one station can switch between road base material and construction aggregate. Jaw plates are cast in manganese steel inside an integral cast steel frame, and a flip guard plate gives direct access to the plates for replacement.
Which C Series Model Fits Your Jaw Crushing Station?
Match the model to the largest lump in the feed first, then check the tonnage against the target output of the site. Across the eight fixed-station models the maximum feed size equals 79-84% of the feed opening width, for example 400 mm against a 500 mm opening on the C80 jaw crusher and 1200 mm against a 1500 mm opening on the C200 jaw crusher.
• C80 and C90 jaw crushers: 50-180 t/h with a 400-500 mm maximum feed size.
• C100 and C110 jaw crushers: 150-400 t/h with a 600-700 mm maximum feed size.
• C125, C140, C160 and C200 jaw crushers: 300-1400 t/h with an 800-1200 mm maximum feed size.
• CJ96, CJ106, CJ116 and CJ120 jaw crushers: 60-500 t/h with a 480-780 mm maximum feed size, for mobile jaw crushing stations.
C Series Jaw Crushing Station Specifications
Every C series jaw crushing station runs on one of twelve jaw crusher models: eight for stationary jaw crushing plants and four for mobile jaw crushing stations. Column headings are reproduced as published, with the source spelling rmp set to rpm; values and range separators are unchanged.
Fixed Crushing Plant Models: C80 to C200
| Model | Feeder Opening Size (mm) | Max. Feeding Size (mm) | Outlet adjusting range (mm) | Centrifugal Shaft Speed (rpm) | Capacity (t/h) | Motor Power (kW) | Overall Dimension (mm) |
|---|---|---|---|---|---|---|---|
| C80 | 500×750 | 400 | 40–150 | 290 | 50–160 | 55 | 2748×1840×1701 |
| C90 | 610×910 | 500 | 60–180 | 260 | 60–180 | 75 | 3170×1995×1936 |
| C100 | 760×1060 | 600 | 70–200 | 260 | 150–300 | 110 | 4127×2354×2350 |
| C110 | 850×1100 | 700 | 70–200 | 230 | 200–400 | 132 | 4350×2700×2800 |
| C125 | 950×1250 | 800 | 100–250 | 220 | 300–800 | 160 | 4450×2764×2910 |
| C140 | 1070×1400 | 900 | 125–270 | 220 | 400–900 | 200 | 4830×3330×4000 |
| C160 | 1200×1600 | 1000 | 150–300 | 220 | 500–1200 | 250 | 5340×3540×3350 |
| C200 | 1500×2000 | 1200 | 175–300 | 200 | 800–1400 | 400 | 6500×3990×4260 |
The source table groups these eight rows under a "Model For Fixed Crushing Plant" row, reproduced here as the subheading above. Jaw crusher station capacity depends on the discharge setting, the feed gradation and the rock type.
Mobile Crusher Plant Models: CJ96 to CJ120
| Model | Feeder Opening Size (mm) | Max. Feeding Size (mm) | Outlet adjusting range (mm) | Centrifugal Shaft Speed (rpm) | Capacity (t/h) | Motor Power (kW) | Overall Dimension (mm) |
|---|---|---|---|---|---|---|---|
| CJ96 | 580×930 | 480 | 60–170 | 290 | 60–160 | 75 | 3000×1900×2100 |
| CJ106 | 700×1060 | 580 | 70–180 | 280 | 150–300 | 110 | 3310×2490×2470 |
| CJ116 | 760×1150 | 680 | 70–190 | 260 | 200–400 | 160 | 3600×2380×2750 |
| CJ120 | 870×1200 | 780 | 70–200 | 230 | 400–500 | 185 | 3880×2700×3000 |
The source table groups these four rows under a Model For Mobile Crusher Plant row, reproduced here as the subheading above. In the mobile range the maximum feed size equals 83-90% of the feed opening width, for example 480 mm against a 580 mm opening on the CJ96 jaw crusher and 780 mm against an 870 mm opening on the CJ120 jaw crusher.
Customer site featuring the C-Series jaw crusher
How Do You Size the Feeder, Conveyor and Screen Around the Station?
Size the feed side above the rated capacity of the jaw crusher so the crushing chamber stays full, because the crusher reaches its published figure only when it runs choke-fed. A Baichy vibrating feeder covers 30-600 t/h with a maximum feed size of 650 mm, and the YK vibrating screen covers 30-850 t/h at a feed size of 3-150 mm.
• On a 200-400 t/h C110 jaw crusher the feeder still has 200 t/h of headroom at the top of its range.
• Belt conveyors in the standard range carry 20-500 t/h, so a C160 jaw crusher rated 500-1200 t/h and a C200 jaw crusher rated 800-1400 t/h need a wider discharge belt than the standard conveyor range.
• A CJ120 mobile jaw crushing station rated 400-500 t/h fits the same 30-600 t/h feeder and 30-850 t/h screen ranges as the fixed-station models.
FAQ: C Series Jaw Crushing Station
Q1: What is a C series jaw crushing station?
A C series jaw crushing station is a primary crushing installation built around a C series jaw crusher, with the feed hopper, the crusher and the discharge conveyor sharing one frame or foundation. Baichy supplies two families: the C80 to C200 models for fixed crushing plants and the CJ96 to CJ120 models for mobile crusher plants.
Q2: What is the maximum feed size of a C series jaw crushing station?
The maximum feed size runs from 400 mm on the C80 jaw crusher to 1200 mm on the C200 jaw crusher, and the mobile-station CJ96 to CJ120 range takes 480-780 mm. Each figure equals 79-84% of that model's feed opening width.
Q3: What capacity can a C series jaw crushing station deliver?
Jaw crusher station capacity runs from 50-160 t/h on the C80 jaw crusher to 800-1400 t/h on the C200 jaw crusher, with the C110 jaw crusher delivering 200-400 t/h and the C160 jaw crusher delivering 500-1200 t/h. The achieved figure depends on the discharge setting, the feed gradation and the rock type.
Q4: Which models does a mobile jaw crushing station use?
A mobile jaw crushing station uses one of four C series models: the CJ96 at 60-160 t/h, the CJ106 at 150-300 t/h, the CJ116 at 200-400 t/h and the CJ120 at 400-500 t/h. All four are listed in the C series jaw crusher table under mobile crusher plant models.
Q5: How does a C series jaw crushing station differ from a PE jaw crushing station?
Both are primary crushing stations. Baichy positions the C series for higher crushing efficiency, processing capacity and tighter energy consumption control than the PE series, and the C series reaches 800-1400 t/h on the C200 jaw crusher against 520-1100 t/h on the PE1500x1800 jaw crusher.
Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
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