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200tph Granite Mobile Crushing Plant in Russia | PE750x1060 + PFW1315 + HP300

Project Location: Russia

Processed Material: Granite (≤650mm feed)

Design Capacity: 200 tons per hour

Primary Crushing: PE750x1060 Mobile Jaw Crusher (Tire-mounted)

Secondary Crushing: PFW1315 Mobile Impact Crusher (Tire-mounted)

Tertiary Crushing: HP300 Mobile Cone Crusher (Tire-mounted)

Finished Product Specifications: 0–5mm, 5–10mm, 10–20mm, 20–31.5mm

Applications: Concrete aggregates, highway base, railway ballast

Granite finished stone

200tph Granite Mobile Crushing Plant in Russia | PE750x1060 + PFW1315 + HP300
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PE750x1060 + PFW1315 + HP300 Triple-Stage Solution

Baichy Heavy Industry supplied a complete 200tph tire-type mobile granite crushing plant to a quarry in Russia — a 3-stage system combining PE750x1060 jaw crusher, PFW1315 impact crusher, and HP300 cone crusher, each mounted on a wheeled chassis for fast on-site relocation and zero foundation installation.

Project Overview & Equipment Configuration

This Russian granite project required a mobile solution capable of processing hard, abrasive granite into high-quality cubical aggregates. Baichy engineers configured three independent tire-type mobile stations connected in series.

PE750x1060 Mobile Jaw Crusher — Primary Crushing

The PE750x1060 jaw crusher handles granite blocks up to 650mm, reducing them to ≤200mm in a single pass. Its deep crushing chamber and optimized toggle plate deliver a crushing ratio of 4:1–6:1 on hard stone. As the first-stage unit, it sets the production rhythm for the entire line — Baichy's reinforced frame structure with high-manganese steel jaw plates guarantees continuous 200tph throughput even under Russia's demanding quarry conditions.

• Feed opening: 750×1060mm

• Max feed size: 630mm

• Discharge range: 80–200mm

• Capacity: 110–320 t/h

PFW1315 Mobile Impact Crusher — Secondary Shaping

The PFW1315 impact crusher is the core shaping unit in this configuration. Employing a heavy-duty rotor (Φ1300×1500mm) with 4 high-chrome blow bars, it fractures granite along natural cleavage planes — producing predominantly cubical intermediate products. This hydraulic-open European-style impactor excels at reducing recirculating load (typically 15–25% lower vs. conventional impactors), directly lowering energy cost per ton of finished aggregate.

• Rotor size: Φ1300×1500mm

• Feed opening: 625×1530mm

• Max feed size: 350mm

• Capacity: 180–280 t/h

HP300 Mobile Cone Crusher — Fine Crushing

The HP300 cone crusherserves as the final-stage crusher for both fine reduction and shape refinement. Its inter-particle lamination crushing principle produces well-graded aggregates with precise size control. By changing cavity liners (Standard / Medium / Short Head), operators can flexibly adjust the output gradation curve for different Russian market demands. HP300's bronze bushing design and automatic tramp release system ensure stable long-hour operation with minimal downtime.

• Cone diameter: 940mm (37 inches)

• Max feed size: 230mm (coarse chamber)

• Closed-side setting: 10–45mm

• Capacity: 115–440 t/h

HP300 Mobile Cone Crusher — Fine Crushing PFW1315 Mobile Impact Crusher — Secondary Shaping PFW1315 Mobile Impact Crusher — Secondary Shaping

Advantage

3-Stage Combination: Why PE750x1060 + PFW1315 + HP300

On-site Operation of the Wheel-Mounted Mobile Crushing Line at a Granite Quarry

Technical Advantages of the 3-Stage Combination

1. Optimized Particle Shape & Gradation

2. Wear Resistance & Low Operating Cost

3. Tire-Type Mobility & Fast Deployment

4. Climate Adaptability for Russian Operations

Finished Product Specifications & Applications

Size Fraction Application
0–5mm Manufactured sand, concrete fine aggregate, asphalt filler
5–10mm Concrete coarse aggregate, precast elements
10–20mm High-grade concrete, asphalt surface course, drainage layers
20–31.5mm Road base course (GOST 8267-93), railway ballast, riprap

All fractions meet Russian GOST 8267-93 and GOST 8736-2014 standards for crushed stone and sand used in construction works.

Customer Case FAQ

Q1. Why choose 3-stage instead of 2-stage for granite?

Granite's high compressive strength (100–250 MPa) and abrasiveness require a progressive reduction path. A 2-stage jaw + cone circuit can handle the load but produces elongated flaky particles unsuitable for premium concrete. The intermediate impact crusher adds shaping capability, while the tertiary cone crusher handles the grinding work — each machine does what it's optimized for.

Q2. Can this plant operate year-round in Russia?

Yes. The tire-type design allows the plant to be towed to sheltered areas during extreme snow. Hydraulic systems include winterization packages with heat tracing on critical lines and low-temperature-rated seals. Contact Baichy for a cold-weather configuration quote specific to your mining region.

Q3. What is the approximate delivery and commissioning timeline?

Standard lead time for a 3-unit mobile plant is 45–60 days from order confirmation. On-site commissioning takes 3–5 days after equipment arrival — no foundation work required. Baichy can dispatch a field engineer to your Russian quarry to supervise installation and train operators.

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