80-100tph Construction Waste Crushing Production Line in Russia

Project Background & Requirements 

Baichy delivered a modular crushing and screening station to a construction waste recycling project in Russia, engineered for on-site processing of demolished concrete, brick, and mixed CDW (Construction & Demolition Waste) at 80–100 tons per hour. The core equipment — a PE600×900 jaw crusherand a 3YK1860 triple-deck vibrating screen — is integrated onto a single modular chassis, enabling rapid deployment without concrete foundations.

Project Background: Why Modular for Russia?

Russia's urban renewal and infrastructure modernization generates millions of tons of construction waste annually. Traditional disposal — landfill and long-haul trucking — is both costly and environmentally unsustainable. The client required a compact, relocatable system that could be commissioned within days, operate reliably in temperatures ranging from -25 °C to +40 °C, and produce graded recycled aggregates (0-5 mm sand, 5-20 mm, 20-40 mm) for reuse in road base, backfill, and concrete production.

A modular crushing station — as opposed to a fixed plant — was selected for three reasons:

(1) Zero civil works required;

(2) Easy relocation between demolition sites;

(3) Integrated dust suppression for urban compliance.

Core Equipment Configuration

Why PE600×900 Jaw Crusher for Construction Waste?

Construction waste (concrete, brick, occasional rebar) is abrasive and heterogeneous. The PE600×900 features a cast-steel frame, high-manganese jaw plates (Mn13Cr2), and hydraulic wedge adjustment, which together deliver:

• High tolerance to uncrushable objects — rebar and steel mesh pass through without damaging the toggle plate.

• Deep crushing chamber — optimized for large, irregular demolition debris.

• Low OPEX — jaw plate life of 400–600 hours on CDW, with single-side reversible wear design.