In traditional stone production lines, fixed production lines are certainly stable, but their massive civil engineering requirements, rigid layout, and dependence on specific mining sites often burden investors with heavy costs in the early stages of a project, making it difficult to meet the needs of multi-site and decentralized operations. The emergence of crawler-type mobile jaw crushing stations has completely broken this deadlock.
Crawler Mobile Jaw Crusher Station
I. What is a crawler-type mobile jaw crushing station?
Simply put, it integrates a classic jaw crusher, feeder, vibrating screen, conveyor, and a powerful power system (usually a diesel engine or hybrid diesel-electric) onto a robust crawler chassis. It has its own "legs," eliminating the need for a tractor, and can move freely and flexibly around the construction site using a remote control or driver's cab, realizing the revolutionary concept of "taking the production line to the mine."
II. Why has it become a flagship product for manufacturers?
As equipment manufacturers, we not only provide machines but also value solutions based on their core advantages:
Unparalleled mobility and flexibility:
1. Rapid deployment, immediate production: After the equipment arrives at the construction site, it requires almost no complex concrete foundation construction; simple site leveling is sufficient for quick operation, greatly shortening the project preparation cycle.
2. Following the mine, multi-site operation: For dispersed mining sites or long linear projects (such as road and railway construction), it can act like a "mobile crushing plant," advancing along the mining face or project line, saving significant intermediate material transportation costs and the huge expenses of relocating fixed lines.
3. Adaptability to complex terrain: The robust crawler chassis provides excellent ground pressure distribution and climbing ability, adapting to relatively rugged and muddy outdoor sites, which is unmatched by wheeled mobile stations.
Integrated high-efficiency crushing core:
1. Jaw crusher stability: As the "king of coarse crushing," the jaw crusher is known for its simple structure, reliable operation, strong processing capacity, and wide range of applicable materials (it can handle various ores, rocks, and construction waste with compressive strength not exceeding 320MPa). Its deep "V" shaped crushing chamber design ensures a high crushing ratio and excellent feeding capacity.
2. Intelligent Control System: Modern advanced mobile crushing stations integrate a PLC intelligent control system, enabling one-button start/stop, fault diagnosis, and real-time monitoring of key parameters. Operation is simple, and maintenance reminders are clear and easy to understand.
Significant Comprehensive Economic Benefits:
1. Lower Investment Threshold: Eliminates significant civil engineering and steel structure costs, making initial investment more manageable.
2. Reduced Operating Costs: On-site crushing significantly reduces transportation costs; diesel power provides independent power supply, especially advantageous in remote areas without a power grid.
3. Creation of Diversified Value: Not only can it process raw ore, but it is also a powerful tool for the resource utilization of construction waste, achieving "turning waste into treasure" and aligning with green and environmentally friendly policies.
III. The Craftsmanship and Guarantee of the Original Manufacturer
Choosing a reliable original manufacturer means you get more than just a piece of equipment:
1. Independent Core Technology: From frame casting and jaw assembly to hydraulic adjustment systems and crawler chassis, we achieve independent production and quality control of all core components throughout the entire process, ensuring the equipment is robust and durable, standing the test of time.
2. Tailor-Made Solutions: Based on your material characteristics (hardness, humidity, mud content), expected capacity, and final product particle size requirements, we recommend the most suitable model (such as feeder size, jaw crusher model, pre-screening configuration, etc.), and can flexibly combine it with mobile cone crushers, mobile impact crushers, or mobile screening stations to form a complete mobile crushing and screening production line.
3. Worry-Free Service: From on-site surveys, solution design, installation and commissioning, and operation training to spare parts supply and rapid response maintenance, we provide support throughout the entire equipment lifecycle. As the manufacturer, we ensure you receive original factory quality spare parts and professional and timely technical services at a more favorable cost.
In today's pursuit of high efficiency, low cost, and flexible operation, crawler-mounted mobile jaw crushing stations are no longer just a backup option, but the preferred solution for many forward-thinking investors. It represents an efficient, intelligent, and green production concept. As your equipment manufacturing partner, we are committed to using solid craftsmanship, innovative design, and attentive service to create the most reliable mobile crushing equipment for you, helping you seize opportunities in fierce market competition and maximize the value of every resource.
Crawler Mobile Crushing Station at The Production Site
| Key Words | Crawler-Type Mobile Crusher |
|---|---|
| Product Model | Crawler Jaw Crusher |
| Capacity | 80-520t/h |
| Core Functions | Tracked walking systems enable mobile operations |
| Brand | Baichy Heavy Industry |
| Packing | Standard containers，Nude Packing，Wooden boxes, etc |
| Installation | Engineer Guide |
| Factory visit | Welcomed Warmly |
| Export Countries | Southeast Asia, Central Asia, South America, North America, Africa |
| Payment | T/T,L/C payment,Paypal...etc |
| Please note: The above table data is for reference only. For specific information, please contact us. | |
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Our advantages:
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
Official Website Customer Service
WhatsApp: 0086-15093222637
Email: [email protected]
We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
Q: What are the main advantages of a crawler-mounted mobile jaw crusher compared to a fixed plant or wheeled mobile plant?
A: It offers superior mobility and access to rough terrains with its crawler tracks, requires minimal setup time with no need for concrete foundations, and allows for in-pit crushing which drastically reduces material transportation costs. Compared to some wheeled plants, it offers better ground clearance and stability on uneven sites.
Q: What types of materials can this mobile jaw crushing plant process?
A: Our mobile jaw crushers are designed to handle a wide range of hard and abrasive materials, including granite, basalt, limestone, river gravel, and construction & demolition waste like concrete and asphalt. They are ideal for primary crushing applications.
Q: How is the plant powered, and can it operate in remote areas without a stable power grid?
A: The plant is typically equipped with a powerful and fuel-efficient diesel engine, providing complete power independence. This makes it perfectly suitable for operation in remote quarries or job sites where electrical supply is unavailable or unreliable.
Q: As a direct manufacturer, what kind of after-sales support and service can you provide globally?
A: We provide comprehensive global support including professional pre-sales consultation, installation guidance (remote or on-site), operator training, a readily available supply of genuine wear & spare parts, and a responsive technical service team to ensure maximum uptime for your operation.
Q: Can the final product size be adjusted easily, and can the plant be combined with other units?
A: Yes. The discharge opening of the jaw crusher is easily adjustable through hydraulic settings, allowing you to control the final product size. Furthermore, this mobile jaw plant is designed to be perfectly combined with our mobile cone crushers, impact crushers, or screening plants to form a complete closed-circuit crushing and screening line for producing multiple specification aggregates.
