Russian construction waste crushing site
In the vast Russian Federation, infrastructure construction and urban renewal generate massive amounts of construction waste. This mixture of concrete, bricks, and steel bars presents extreme challenges to the stability and durability of processing equipment in the frigid climate.
Baichy, a manufacturer with 20 years of experience in mineral processing equipment, successfully infused its expertise in serving harsh mining environments into this 100-ton/hour construction waste recycling production line in Russia, earning trust through reliability.
Key Insights: Mineral Processing-Grade Durability Design for Russian Conditions
The Russian project not only tested processing capacity but also the equipment's survivability under low-temperature, high-intensity continuous operation. Our solution stems from the core philosophy of the mineral processing field:
1. Cold-Resistant and Abrasion-Resistant Material and Structural Design: Mineral processing equipment handles highly abrasive ores year-round. We fully applied our experience in materials science (such as special steels and wear-resistant castings) and reinforced structures to this production line, ensuring a significantly extended lifespan for key components when crushing high-strength Russian construction waste.
2. Stability First: Mining operations prioritize continuous, trouble-free operation. The equipment we configured for this project, including bearings, vibrators, and drive units, all feature heavy-duty, high-protection designs to adapt to Russia's temperature variations and continuous production pace.
3. The Underlying Logic of Efficient Sorting: Although the configuration is streamlined, we have efficiently integrated the classic mineral processing flow of "pre-screening-crushing-screening-impurity removal" through precise process layout, ensuring the production of pure recycled aggregate at the target capacity.
Russian construction waste crushing site
In-depth Analysis of the Russian Project Production Line
This production line is precisely configured, focusing on effectiveness, and perfectly matches the local processing demand of 100 tons/hour and output specifications.
| Process Steps | Core Equipment Configuration | Highlights of Mineral Processing Technology |
| 1. Uniform Feeding and Pre-screening | Vibrating Feeder ZSW850*3000 | Heavy-duty bar structure, which not only uniformly and stably conveys large pieces of construction waste, but also allows for pre-screening of some slag through the gaps between the bars, reducing the subsequent burden. Its heavy-duty housing and vibrator design are derived from the feeding equipment of large-scale mineral processing plants, ensuring robustness and durability. |
| 2. Core Coarse Crushing | Jaw Crusher PE500*750 | As the heart of the production line, this jaw crusher uses high-manganese steel moving and fixed jaw plates with an optimized cavity design. Its powerful crushing force and stability are specifically designed for processing hard materials such as reinforced concrete blocks and old brick walls, making it a classic piece of equipment for primary crushing in mines. |
| 3. Multi-stage Fine Grading | 4YK1848 Vibrating Screen | This is the "decision center" of the production line. Four layers of screens (screen aperture sizes: 10, 20, 40, 70mm) perform rigorous grading. Its screening efficiency and precision are the soul of mineral processing, ensuring that aggregates are accurately separated into various sizes (such as 0-10mm, 10-20mm, 20-40mm, 40-70mm, and above 70mm) to meet different applications. |
| 4. Iron Purity Recovery | Magnetic Separator | Cross-belt high-intensity magnetic separator efficiently removes magnetic metals such as reinforcing bars and iron wires after crushing, greatly improving the purity of downstream aggregates and recovering high-value scrap steel. This is a direct application of magnetic separation in resource recycling. |
| 5. Logistics Artery | Belt Conveyor B650 | Fully enclosed or covered design prevents dust diffusion and meets environmental protection requirements. The conveyor has a robust structure and well-sealed idlers, adapting to the dusty and low-temperature environment of Russia, ensuring smooth material transfer. |
Production Line Output and Value Analysis
Based on the above configuration and 10/20/40/70mm screen settings, this production line delivers clear output and significant economic value:
| Project | Parameters/Description |
| Processing Capacity | 100 tons/hour (for mixed Russian construction waste) |
| Output Specifications | 0-10mm, 10-20mm, 20-40mm, 40-70mm, >70mm (returned to crushing or utilized as aggregate) |
| Core Product Applications | 0-40mm recycled aggregate: widely used in road subbase, stabilized soil, brick making, low-grade concrete, etc. |
| Metal Recycling | Clean scrap steel recovered by the iron separator can be sold directly, increasing revenue. |
| System Advantages | Simple and efficient process, robust and durable equipment, low maintenance costs, strong adaptability, particularly suitable for the local climate and working conditions in Russia, with stable return on investment. |
Reshaping Urban Resources with Mining Standards
This project in Russia once again validates our deep expertise in the field of complex material handling. We deliver more than just a simple assembly of equipment; we provide a solution based on mineral processing-grade reliability and sophisticated process logic. Unfazed by extreme cold or harsh materials, it transforms construction waste into genuine "urban mines" with stable output and pure products.
Let us bring this robust reliability, derived from mining, to your resource recycling projects worldwide.
