In the ever-changing fields of mining, construction waste management, and infrastructure construction, what are the primary requirements for crushing equipment? Efficiency, flexibility, and reliability. Fixed production lines involve large investments and stringent site restrictions, making them unable to fully meet the perse needs of modern construction. It is against this backdrop that mobile crushing plants, integrating feeding, crushing, screening, and conveying, have become a market favorite due to their superior mobility and rapid commissioning capabilities.
As a manufacturer of mining crushing equipment with 20 years of professional experience, we have in-depth knowledge of various operational scenarios worldwide and understand our customers' pain points. Today, we will focus on analyzing a star configuration that performs exceptionally well in the medium-capacity range—a mobile impact crusher with a capacity of 100-150 tons per hour. Its core lies in the powerful combination of the proven PF1214 impact crusher and the 3YK1860 vibrating screen.
Why Choose a Mobile Impact Crusher?
Mobile impact crushing plants are particularly suitable for processing materials of medium hardness and below, such as limestone, weathered sand, and construction waste. Its core advantages are:
• Excellent finished product particle shape: The crushing principle of the impact crusher results in a predominantly cubic finished product with good particle shape and low needle-like and flaky content, making it particularly suitable as high-standard concrete aggregate.
• Flexible control: By adjusting the rotor speed and impact plate gap, the output particle size can be easily controlled to meet different engineering needs.
• High mobility: The integrated vehicle-mounted structure eliminates the need for complex foundation construction, allowing for flexible relocation as the raw material site or construction surface moves. A single machine can complete the crushing and screening process, greatly reducing overall investment and time costs.
In-depth analysis of core equipment: PF1214 impact crusher and 3YK1860 vibrating screen
The success of this configuration relies on two powerful "hearts":
1. PF1214 impact crusher: As a classic model, the PF1214 boasts mature technology and stable performance. Its rotor design is robust, capable of withstanding large impact forces; the hammer plates are highly wear-resistant and easy to replace. This model's processing capacity perfectly matches the demand range of 100-150 tons/hour, making it an ideal choice for balancing efficiency, energy consumption, and cost. Its discharge particle size can be adjusted in multiple stages via an adjustable device, offering wide adaptability.
2. 3YK1860 Vibrating Screen: Screening is a crucial step in ensuring the quality of the final product grading. The 3YK1860 is a large, three-layer circular vibrating screen with a large screening area and strong processing capacity. The three screen layers can simultaneously screen materials into four different specifications of finished products, offering high screening efficiency and accurately meeting customers' simultaneous needs for multiple aggregate specifications. "3YK" indicates that it is a three-layer circular vibrating screen with strong excitation force, effectively preventing screen clogging and ensuring continuous, efficient operation.
Scenario-Based Application and Service Advantages
We provide more than just standalone equipment; we offer scenario-based solutions based on extensive experience. Whether in rugged mountain mines or space-constrained urban construction waste disposal sites, this mobile impact crusher can be deployed quickly:
• Secondary crushing and screening in mines: It can be driven directly to the vicinity of the mining face, reducing material transportation distances.
• Construction waste recycling: It transforms waste into valuable resources on-site at demolition sites, producing recycled aggregates.
• Highway and railway construction: It can flexibly advance along construction routes, supplying aggregates needed for base and surface layers.
Our 20 years of global service experience ensures comprehensive support from site surveys, solution design, equipment commissioning to after-sales support, guaranteeing maximum efficiency for your specific scenarios.
Core Configuration Technical Parameters Overview
| Equipment Components | Model | Core Parameters/Features | Role in this Mobile Station |
| Mobile Crusher Host | Impact Mobile Crusher Station | Feeder Model: GZD960X3800 |
Integrates feeding, crushing, and conveying into one unit, enabling rapid relocation and one-button start/stop; it is the power and processing core of the entire station. |
| Processing Capacity: 100-150 tons/hour | |||
| Equipped Crusher: PF1214 | |||
| Core Crusher | PF1214 Impact Crusher | Rotor Size: Φ1250×1400mm |
Responsible for medium and fine crushing of materials, utilizing high-speed impact energy to achieve efficient crushing and ensure excellent finished product particle shape. |
| Feed Opening Size: 400×1430mm | |||
| Maximum Feed Side Length: <350mm | |||
| Motor Power: 132-160Kw | |||
| Core Vibrating Screen | 3YK1860 Circular Vibrating Screen | Screen Area: 6 square meters | Responsible for accurately classifying crushed materials, screening them into finished products of different specifications such as 0-5mm, 5-10mm, 10-20mm, and >20mm, determining the final product structure. |
| Number of Screen Layers: 3 | |||
| Maximum Feed Size: <200mm | |||
| Motor Power: 22Kw | |||
| Supporting System | Belt Conveyor | Belt Width: 650-800mm (adjustable according to layout) |
Connects to various main units, forming a continuous production line. Its layout flexibility determines the adaptability of the mobile station. |
Choosing a stable and efficient crushing equipment is the cornerstone of a project's successful profitability. Mobile impact crushing plants with a capacity of 100-150 tons per hour, with their excellent flexibility, reliable performance, and superior finished product quality, have become the first choice for many small and medium-sized quarries and engineering projects. This solution, built around the classic PF1214 and 3YK1860 core components, is the culmination of 20 years of technological accumulation and market insight. We look forward to creating value for more customers worldwide with professional equipment and scenario-based services, helping your projects progress efficiently and smoothly. Contact us to tailor the most economical production solution for you.
