Customized Solution for 200 T/H Mobile Coal Crusher | Indonesian Coal Mine
Indonesia is one of the world's largest exporters of thermal coal, with abundant coal resources but scattered mining areas. Traditional stationary crushing plants face challenges such as high transportation costs, long installation periods, and difficulty in relocating with the mines. As Indonesia's mining industry increasingly demands environmental protection and operational efficiency, mobile crushing equipment is gradually becoming a market necessity.
A processing capacity of 200 tons/hour is the golden standard for medium-to-large-sized coal mine projects in Indonesia: it meets the high-output requirements of a single shift while offering good relocation flexibility. Addressing this specific need, we have launched a 200-ton/hour mobile coal crusher specifically customized for Indonesian conditions, combining high capacity, low failure rate, and adaptability to rainforest climates.
Mobile Jaw Crusher PDF, Download ↓↓↓
I. Overview of 200 Tons/Hour Mobile Coal Crusher
1.1 Key Parameters at a Glance
• Processing Capacity: 200 tons/hour (based on raw coal moisture content ≤10%)
• Feed Size: ≤600mm
• Discharge Size: 0–50mm (adjustable)
• Machine Type: Wheel-mounted semi-mobile / Tracked fully mobile
• Applicable Scenarios: Open-pit coal mines, dock coal transshipment, pithead crushing
1.2 Design Concept: Born for Indonesia
• Moisture-proof Design: Motor and electrical cabinet protection rating IP54, adaptable to high humidity environments
• Modular Structure: Main unit, feeding, and conveying system can be transported separately; on-site assembly ≤3 days
• Low-profile Body: Compatible with most Indonesian mining areas for direct unloading by dump trucks, requiring no additional civil engineering.
Mobile hammer crusher for Crushing coal
II. Why are ordinary mobile crushers not performing well in Indonesia?
2.1 Climate Challenges: Tropical Rainforests and High Humidity
Indonesia experiences a year-round rainy and dry season, with some mining areas experiencing humidity levels consistently above 85%. Conventional crushers are prone to problems such as bearing rust, motor dampness, and screen clogging.
Our Solution:
• Key bearings utilize triple labyrinth seals + lithium-based grease
• Motors are equipped with anti-condensation heating belts for automatic dehumidification during shutdown
• Vibrating screens are equipped with high-frequency self-cleaning screens to prevent material sticking
2.2 Logistics Challenges: Island Transportation and Mountain Relocation
Indonesia comprises over 17,000 islands, necessitating frequent sea transport and relocation through mountainous terrain.
Our Solutions:
• Mobile chassis uses high-strength special steel beams, increasing torsional resistance by 30%.
• Foldable conveyor belts, transport width ≤ 2.8 meters, container shipping without disassembly.
• Equipped with remote-controlled tracked self-propelled function, eliminating the need for trailers for internal mine relocation.
2.3 Power Challenges: Unstable Power Grid and Mines Without Electricity
Some remote mine areas experience severe voltage fluctuations in the power grid, or even lack mains power access.
Our Solutions:
• Optional diesel generator sets + variable frequency soft starters to cope with voltage fluctuations.
• High-efficiency motors (IE3), reducing fuel consumption by 15% for the same production capacity.
IV. Real-world Case Studies in Indonesia
Case 1: East Kalimantan 4000 tons/day minehead project
• Client Background: A medium-sized local Indonesian coal mine. The existing fixed crushing line was 8 kilometers away from the mining area, resulting in extremely high transportation costs for mining trucks.
• Equipment Configuration: 2 x 200 ton/hour mobile impact crushers + 1 x mobile screening station
• Feedback:
• Directly moved to the edge of the mining area, reducing the total cost of coal crushing and transportation by 42% per ton.
• Continuous operation for 2 months during the rainy season without any downtime due to material blockage.
• Time from equipment arrival at port to commissioning: 9 days (including customs clearance and mountain road transportation)
Related Product Recommendations
If you are interested in a 200 ton/hour capacity, the following equipment in the same series is also suitable for Indonesia:
1. 150 ton/hour mobile hammer crusher
• Applicable to: Medium hardness coal, limestone
• Features: Up to 60% sand production rate in one pass
2. 250 ton/hour tracked cone crusher
• Applicable to: Coal-associated minerals, hard rock formations
• Features: Fully hydraulic adjustment, one-button adjustment of discharge port
3. Mobile coal screening station
• Processing Capacity: 200–300 tons/hour
• Features: Double-layer vibrating screen, capable of separating 0–10mm and 10–50mm products
FAQ (Frequently Asked Questions from Indonesian Customers)
Q1: How long does it take for this equipment to arrive at the Indonesian site?
A: Standard configuration equipment is in stock and takes approximately 18–22 days by sea to Jakarta/Surabaya. The entire machine can be shipped immediately after loading, requiring no large-scale on-site welding. Commissioning is completed within 2 days of arrival at the port.
Q2: 200 tons/hour is the ideal operating condition; what can be achieved in actual production?
A: Under conditions where the raw coal moisture content is ≤10% and the gangue content is normal, continuous production capacity can be stably maintained at 185–200 tons/hour. If the material is severely wet and sticky, capacity can be maintained by adjusting the hammer speed or replacing the screen bars.
Q3: Are spare parts easy to procure in Indonesia?
A: We have a spare parts center in Jakarta, with regular stock of wear parts such as screen plates, hammers, and belts. Urgent orders can be shipped within 24 hours to major mining areas in Java, Sumatra, and Kalimantan.
About of Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Our advantages:
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
Official Website Customer Service
WhatsApp: 0086-15093222637
Email: [email protected]
We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
