Mobile Jaw And Impact Crushing Plant
Mobile Jaw And Cone Crushing Plant
In the mining and construction aggregate production sector, customers' pain points often focus on flexibility, high efficiency, and finished product precision. Our recent solution for a Guatemalan customer—a 100-150tph modular mobile crushing plant producing 1/2-inch, 3/4-inch, and 1-inch finished products—perfectly addresses these core needs.
Guatemala has a strong demand for infrastructure development, with stringent requirements for high-quality, precisely sized aggregates. Project locations are also prone to change, making relocation of fixed production lines costly. This solution successfully combines mobility with multi-stage crushing and screening processes, enabling direct and efficient production on-site.
One-Stop Mobile Crushing and Screening Solution
This modular mobile crushing plant is not a single piece of equipment, but a highly integrated production line system. It typically consists of a feeder, a jaw crusher (coarse crushing), a cone crusher (medium and fine crushing), and a vibrating screen, all modules mounted on mobile tracked or wheeled chassis. Its core design objective is to produce finished aggregates of various specifications (1/2″, 3/4″, 1″ in this example) in a single, streamlined process after raw materials are input, allowing for direct loading and transportation.
Core Advantages of the Solution
Based on our 20 years of equipment manufacturing experience, this solution offers customers several significant advantages:
• Excellent Flexibility: The equipment can be quickly relocated to the raw material location or project site, greatly reducing material transportation costs and intermediate steps.
• Highly Efficient Integration: The pre-assembled modular design allows for quick on-site integration, significantly shortening the time from installation to commissioning, with production possible on the same day.
• Precise Finished Product Control: Through the precision screening of multi-layer vibrating screens and a closed-loop circulation system, the output ratio and shape of the three target particle sizes can be precisely controlled, resulting in a yield and quality far exceeding traditional fixed production lines.
• Significant Economic Benefits: This solution saves on civil engineering and steel structure costs, reduces dependence on site and environment during operation, and shortens the investment payback period.
Success Story: A Guatemalan Client's Trusted Choice
Our client from Guatemala primarily supplies commercial concrete aggregates. After evaluating several suppliers, they ultimately chose our solution. The client faced the challenge of having quarries located at varying distances from multiple batching plants and requiring a stable supply of three sizes of coarse aggregate.
We configured a combination of a "tracked jaw crusher mobile station + tracked cone crusher mobile screening station" for them. The jaw crusher performs primary crushing, while the subsequent cone crusher handles secondary crushing and also provides shaping functionality. The crucial three-layer screen box ensures precise... The equipment screens materials into return material larger than 1 inch, finished product 1 inch, finished product 3/4 inch, finished product 1/2 inch, and stone powder. The return material is then returned to the cone crusher via a closed-circuit conveyor belt for further crushing, ensuring maximum resource utilization.
Operating results show that the production line maintains a stable output of approximately 130 tons per hour. The three finished products exhibit uniform particle size and excellent particle shape, fully meeting the requirements for high-standard concrete materials. The customer highly praised the stability of our equipment and the quality of the finished products.
Related Equipment Recommendations
For customers with similar needs, we can also provide the following customized options based on the specific rock hardness (e.g., granite, basalt, or limestone) and end application:
• Mobile Impact Crusher: For applications prioritizing finished product particle shape and where raw material hardness is not extremely high, the impact crusher is a preferred choice for medium crushing, producing aggregates with more three-dimensional particle shapes.
• Additional Dust Removal Module: For areas with strict environmental regulations, a high-efficiency pulse dust removal system can be integrated to achieve green production.
• Feed Pre-screening Module: Pre-screens away mud and fine materials before primary crushing, improving primary crushing efficiency and reducing wear.
Frequently Asked Questions (FAQ)
Q1: How many people are needed to operate this 100-150tph mobile production line?
A1: Thanks to the advanced automated control system (such as a PLC touchscreen), the entire production line typically requires only 1-2 operators for monitoring and basic maintenance, significantly saving labor costs.
Q2: What are the power supply requirements for the equipment? Can a diesel generator be used?
A2: The equipment supports electric drive. We can provide suitable power station solutions based on the customer's site conditions and ensure that the equipment is compatible with diesel generator sets, truly achieving all-terrain operation capability of "using electricity when available, and diesel when no electricity is available."
Q3: Can the ratio of the three finished products (1/2″, 3/4″, 1″) be adjusted?
A3: Yes. By adjusting the discharge port of the cone crusher, the inclination angle of the vibrating screen, or replacing the screen with one of different aperture sizes, and by controlling the circulating load of the closed-loop system, the output ratio of various specifications of finished products can be flexibly adjusted within a certain range to meet the order requirements of different projects.
Twenty years of focus have given us a deep understanding of the pursuit of efficiency, flexibility, and reliability of crushing equipment by every customer worldwide. The case of our Guatemalan customer once again proves that a tailor-made mobile crushing solution is key to enhancing competitiveness and seizing market opportunities.
About of Baichy Heavy Industry
Baichy Heavy Industry is a high-tech mining equipment company integrating R&D, manufacturing, sales, and after-sales service. Focusing on crushing, grinding, and mineral processing equipment, we provide professional solutions to our customers. We are ISO9001:2015 、certified, and our products include mobile crushing palnts, crawler crushing plant, construction waste crushing plants, jaw crushers, sand making machines, cone crushers, fine crushers, grinding mills, ball mills, etc., all with reliable performance to meet diverse project needs.
Our advantages:
• Professional pre-sales support: Free project design and comprehensive solutions to help you accurately select the right equipment;
• Comprehensive on-site service: Providing installation guidance and worker training to ensure smooth equipment commissioning;
• Reliable after-sales guarantee: A complete after-sales system, timely response to technical inquiries and equipment maintenance, ensuring long-term stable operation.
To protect your rights, please contact us through the following official channels for professional service:
Official Website Customer Service
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We are committed to providing high-quality equipment and full-cycle services to deliver comprehensive intelligent solutions for the global mining industry!
