Four-combination crushing and screening station site work diagram
In mining or construction waste treatment, traditional fixed production lines are difficult to transfer and have poor site adaptability, while single-machine mobile crushing stations are difficult to meet multi-stage crushing needs. Four-combination mobile crushing plants (integrated feeder, jaw crusher, cone crusher, vibrating screen) came into being, realizing the integrated operation of the entire process of "feeding-coarse crushing-medium and fine crushing-screening", increasing production capacity by more than 30%, and shortening the transfer time to within 1 day.
Four-combination mobile crushing station
Detailed explanation of the core equipment configuration of the four-combination mobile crushing station
1. Vibrating feeder: the "throat" for uniform feeding
It adopts a heavy-duty grate design to automatically adjust the feeding speed to avoid jaw crusher blockage. The processing capacity can reach 500 tons/hour, and it is suitable for materials with high viscosity and high soil content.
2. Jaw crusher (jaw crusher): the "main force" of coarse crushing
The discharge port is hydraulically adjusted, the crushing ratio reaches 1:6, and hard rocks (such as granite) with a compressive strength of ≤320MPa can be easily handled. The liner is made of high manganese steel, and the service life is extended by 2 times.
3. Cone crusher: medium and fine crushing ‘energy-saving expert’
Combined with the working principle of cone crusher, laminated crushing, uniform discharging particle size (adjustable 8-25mm), equipped with intelligent control system, energy consumption is reduced by 15% compared with traditional equipment.
4. Multi-layer vibrating screen: efficient grading ‘commander’
2-4 layers of screen design, screening efficiency ≥ 90%, support simultaneous output of aggregate and stone powder, closed structure reduces dust spillage.
Summary of the advantages of four-combination mobile crushing station
• Flexible transfer: crawler/tire chassis, adapt to complex terrain such as mountains and wetlands, no infrastructure construction required.
• Cost saving: one device = four traditional production lines, saving 20%+ in transportation and installation costs.
• Environmental protection compliance: pulse dust removal + screening noise reduction design, in line with green mine standards.
• Intelligent control: remote monitoring of crushing ratio, screen blockage alarm, reducing manual intervention.
Fixed Crushing Line
Mobile Station VS Fixed Line
Mobile crushing plant vs. fixed production line: ① No infrastructure required, saving 30% investment; ② Flexible transfer of crawler/tire to adapt to complex terrain; ③ Integrated design reduces material transportation costs; ④ Intelligent control, energy consumption reduced by 20%; ⑤ Environmental protection dust removal + noise reduction configuration. Attached case data comparison table, get the selection plan for free!
1. Site adaptability: Mobile station does not require concrete foundation, mountain/wetland can be installed and used immediately; fixed line requires site hardening, and relocation cost is high.
2. Investment cost: Mobile station saves infrastructure + transportation costs, 1 unit = 4 fixed equipment; fixed line has a long installation period and high auxiliary machine costs.
3. Environmental compliance: Mobile station closed design + integrated dust removal (dust ≤ 20mg/m³); fixed line requires additional environmental protection facilities.
4. Capacity flexibility ：The modular combination of mobile station (such as jaw crusher + cone crusher free choice) has a capacity of 50-400 tons/hour; the fixed line has a solid configuration and is difficult to transform.
FAQs about Four-combination Mobile Crushing Station
1. What materials are suitable for the Four-combination Mobile Crushing Station to crush?
Medium and high hardness ores (granite, basalt), construction waste (concrete, bricks), river pebbles, etc., with a moisture content of less than 10%.
2. Does the equipment need to be disassembled for transfer?
No need to disassemble, the overall hydraulic folding design, the transport width is ≤3 meters, which meets the highway width limit.
If you are looking for a high-yield, low-consumption, flexible Four-combination Mobile Crushing Station, please contact our engineers for free solution design and quotation! Provide 15-day on-site trial machine and lifetime maintenance service.
