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How to Choose a Reliable PE900x1200 Jaw Crusher for 200-400 TPH Capacity?

2024-09-19 16:39:25
Baichy
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PE900x1200 Jaw Crusher

In mining and aggregate production, primary crushing is a crucial prelude to determining the efficiency and stability of the entire production line. As a manufacturer of mining crushing equipment with twenty years of experience, we deeply understand the unique needs of every mining scenario. Today, we focus on the core backbone of medium-to-large-scale crushing production lines—the PE900x1200 jaw crusher—and explain how its outstanding capacity of 200-400 tons/hour has made it the trusted choice for numerous mining projects worldwide.

I. Core Power: Exceptional Capacity from Precision Design

The PE900x1200 model is designed for high efficiency and reliability. Its name reveals its key dimensions: a 900mm wide feed opening and a 1200mm long feed depth lay the foundation for its ability to handle large materials. Its high capacity range of 200-400 tons/hour allows it to easily handle primary crushing tasks for various ores, from medium to large scale, including limestone, granite, and river pebbles.

This increased capacity is attributed to the integration of several core design features:

• Deep cavity crushing and dead-zone-free design: Optimized cavity structure not only enhances feeding capacity but also ensures smooth material flow within the crushing chamber, significantly improving crushing efficiency and effectively preventing congestion.

• Powerful power unit: Matched with a high-power motor, providing a continuous and powerful driving force for the crushing process, ensuring stable output even under full load and when handling hard materials.

• Stable moving jaw motion trajectory: Optimized moving jaw structure and motion parameters concentrate crushing force and ensure more uniform wear of the jaw plates, achieving high capacity while extending the life of wear parts.

PE900x1200 jaw crusher shipped.

PE900x1200 jaw crusher shipped

II. Twenty Years of Focus, Forging Scenario-Based Solution Capabilities

Through twenty years of development, our services have reached across the globe. We understand that no single solution is universally applicable. The geographical environment, material characteristics, capacity requirements, product particle size, and investment budgets of mines vary greatly. Therefore, we offer far more than just a piece of equipment; we provide a comprehensive, scenario-based service based on the PE900x1200.

From initial site visits, process design, and equipment selection and matching, to installation, commissioning, operation training, and long-term spare parts supply and maintenance support, we have established a complete service system. Whether in cold regions or tropical rainforests, whether for stationary production lines or mobile crushing plants, we can leverage the core advantages of the PE900x1200 to tailor the most economical and efficient solution for you.

III. In-depth Analysis and Comparison of Technical Parameters

To help you better understand the technical characteristics of the PE900x1200, the following is a summary of its core parameters:

Parameter Item Technical Specifications Description and Advantages
Model  PE-900×1200  Industry standard model, highly versatile
Feed Size 900mm × 1200mm Can handle ores with a maximum particle size of approximately 750mm
Maximum Feed Size  ≤750mm Meets the primary crushing particle size requirements of most mines
Processing Capacity  200-400 t/h Flexible capacity, depending on material properties and discharge settings
Discharge Port Adjustment Range 100-240mm  Flexible adjustment to meet the particle size requirements of crushed products at different stages
Spindle Speed ​​ ≈200 r/min Optimized speed, balancing capacity and crushing force
Main Motor Power  110-132 kW Ample power reserve, stable and reliable operation
Equipment Weight (Approx.) 50-55 tons Robust structure, high rigidity, and low operating vibration
External dimensions (L×W×H)  ≈3800×3160×3450 mm Sufficient space must be reserved in the production line design

This table not only shows the equipment's hard specifications but also implies the design logic: powerful processing capacity, flexible adjustability, and robust reliability. For example, the wide range of discharge port adjustment (100-240mm) means that the same equipment can be adapted to different downstream secondary crushing equipment or has great flexibility when producing different aggregate specifications.

IV. Beyond the Equipment Itself: Reliability and Sustainability Value

Choosing a crusher, especially a critical piece of equipment like the PE900x1200, is a long-term investment. Our twenty years of experience have resulted in a profound understanding of "life cycle cost."

• Enhanced Durability: Key components such as jaw plates and side guards are made of high-strength manganese steel and can be repaired through techniques such as welding, significantly reducing the cost of wear parts during long-term operation.

• Ease of Maintenance: All lubrication points are centrally located, and the flywheel end cover can be easily opened, making daily inspection and maintenance safer and simpler, reducing downtime.

• Energy-Saving and Environmentally Friendly Design: Optimized crushing principles reduce reactive power loss, and advanced motor configuration helps reduce unit energy consumption. A dust collection interface can also be equipped to support green production.

In the world of mining crushing, capacity is paramount, while reliability is the ultimate manifestation of soft power. The PE900x1200 jaw crusher, with its robust capacity range of 200-400 tons/hour, combined with our twenty years of experience focusing on mining scenarios, is becoming a powerful tool for global customers to overcome capacity bottlenecks and achieve stable profitability. We offer not just a machine, but a commitment based on rich experience and a win-win partnership.

Contact us now, let our engineers analyze your working conditions, and provide the most suitable PE900x1200 jaw crusher application solution to jointly usher in a new chapter of efficient and stable production.

Perfect after-sales service

Baichy Heavy Industry provides professional on-site guidance for installation, training of workers, and other services to ensure that customers can use the equipment smoothly.

The company has a complete after-sales service system, which can provide customers with timely technical support and equipment maintenance services to ensure the long-term stable operation of the equipment.

To prevent the rights and interests of customers from being infringed, Baichy Heavy Industry reminds customers: please contact our customer service staff through the official website of Baichy Heavy Industry , or add WhatsApp: 15093222637 ; or send an email to: [email protected] , we will get in touch with you as soon as possible and provide you with the most professional service in the industry.

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Baichy Machinery is a factory supplier of mining machinery, mainly focusing on stone crushers, powder grinding mills, and mineral beneficiation plants. We can offer you a free design and completed solutions according to your project.

Baichy Heavy Industry has grown into a high-tech mining equipment comprehensive enterprise, integrating R&D, manufacturing, sales, and after-sales service, Passing ISO9001:2015 quality management system certifications. The main products are mobile jaw crushing plants, construction waste crushing plants, PE jaw crushers, VSI sand-making machines, Symons cone crushers, single-cylinder hydraulic cone crushers, PCX high-fine crushers, grinding mills, ball mills, and full sets of beneficiation equipment with an excellent level.

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